Hey Tom, I just wanted to chime in here and let you know that your 30A fuse is not the
correct optimal fuse you should be using. I worked with pdib a while back to develop the best fuse that allows you to vape at your desired watts but at the same time has a quick response time to protect against shorts, its a total balancing act. I'm not sure if you sacraficed a 30A to test for the short circuit protection but in my findings and according to the trip curves of the fuses the 30A blade fuse (car fuse) was too slow to best protect against shots.
I know you have the VTC5's which are awesome batts and can handle high drain, and the 30A will eventually pop under a short, but the time it takes to pop really stresses the battery. I am not saying that the battery will explode in some apocolyptic fire ball, but it will hurt the cells and you will see a decrease in the overall life of your batteries (the ones exposed to a short)
With a .28ohm coil a 15A fuse is perfect. (zmauls runs .20 all day with a 15A)
With a .39ohm coil a 10A fuse will work just fine (I run .42 all day with a 10A)
There have been people who used a brass shim to bypass the spring. They would leave the stock spring (or fuse mod) in for the initial coil build, and once confirmed to be ok (aka no shorts) they would run that for a while untill they could feel the vdrop then put in the brass shim as sort of a turbo charger and continue vaping with the shim bypass. And of course you could always just use a brass shim bypass but i just want to make it known that there will be NO protection. Some people are ok with that, and I certainly have nothing against that, but I cannot recommend anybody running unprotected who doesn't understand the risks.
PS I would love to see the mod that has 4.0V under load of a .28ohm coil, was it a BF? I know pdibs BF mod is measureably better than the new REO, but I dont think its a 0ohm mod. The absolute best you can do is around 4.02V under load given that the mod has 0 ohm internal resistance and your battery has 0.012ohm internal resistance (the VTC5's have ~0.012ohm according to their tech specs and most batteries have .03 -.08ohm). The REO is not absolutely perfect, but it only has about 0.02 - 0.03 resistance, which is not bad, and much needed improvement.
