Thank you all for the great info and advice! Exactly what we were looking for 
I've used batteries until they wouldn't charge and burnt up 3 sets testing LR attys/cartos on the new controller. I've also had them quit because of an imbalance but never had one explode. What I think is odd is people use LRs that cause a great deal more stress and if one would explode it would be because of too much stress. I think with Mikes PVs there is enough protection that your safe. As MWA pointed out you should use them in pairs. I got a few sets now getting ready for the trash because the charge just don't last very long on them any more.
You should keep your Batts in pairs, label then A-1 ,A-2 if running them in sets,,, a fresh set of AW Batts should come off the charger anywhere from 4.1-4.2 say and if there .1-.2 different that wont hurt anything,,, and they should always charge to 4V+ if not chuck em there bad, hope that answers the question. What we really need is the newer tester that is out now which test the internal resistance of the Batts. There is also a way to check this but I'm not getting into that here, but this is what people need to be more careful about in my opinion is when that internal resistance of the Batts start to rise and thats the time to also ditch them.
http://www.ecutool.com/VOLTMETER-OF-INTERNAL-BATTERY-RESISTANCE-SM8124_3410.html
I'm curious about this meter, says it will do internal Batt resistance, anyone know anything about this meter ?
Edit: just ordered this Meter, will report back once I have it
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