So last night I decided I'd learn how to rebuild my protank coils. Got myself a carto resistance checker, and some 32g kanthal. My first 2-3 builds I tried using a toothpick (2mm) and ended up with either really high resistance (like 2.8Ω, 3.2Ω, ...) or they'd just short out and fail. Then I switched to the 1/16" (1.58mm) and finally got a somewhat reasonable 2.4Ω on 6 wraps. Tried to cram as much cotton wick in there, and it worked, although the flavour was somewhat muted. I figured my wicking was too much.
Built another at 1.9Ω, then another at 1.85Ω, then another at 2Ω (still at 6 wraps). Tried using much less wicking, but it was too little and the coils flooded. Did another, but cut the cotton too short, and again was in gurgle city. Finally I nailed it...just enough cotton to bunch up a little, but still not crammed in there.
First impression: WOW. HOLY $%$#! AMAZING!!!
Easily 3 times as much flavour as my stock coils. Seriously, it's like I'm tasting my ejuice for the first time all over again. Cotton wicking rules!!
I can hit the coils with more power too before it starts to taste burnt. I used to take long hauls, and now I draw maybe 1/4 as much time and get more vapour and more flavour.
If you are running stock coils on your protanks, I highly recommend you rebuild them with cotton wicks. You might waste a couple meters of kanthal like I did before you get it right, but when you do....WOW!

Built another at 1.9Ω, then another at 1.85Ω, then another at 2Ω (still at 6 wraps). Tried using much less wicking, but it was too little and the coils flooded. Did another, but cut the cotton too short, and again was in gurgle city. Finally I nailed it...just enough cotton to bunch up a little, but still not crammed in there.
First impression: WOW. HOLY $%$#! AMAZING!!!
Easily 3 times as much flavour as my stock coils. Seriously, it's like I'm tasting my ejuice for the first time all over again. Cotton wicking rules!!
I can hit the coils with more power too before it starts to taste burnt. I used to take long hauls, and now I draw maybe 1/4 as much time and get more vapour and more flavour.
If you are running stock coils on your protanks, I highly recommend you rebuild them with cotton wicks. You might waste a couple meters of kanthal like I did before you get it right, but when you do....WOW!