Staple Mod - Filling The Center Conductor Gap On Penstyle Atomizers

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breakfastchef

Moved On
Feb 12, 2009
2,225
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Like other penstyle device owners, I have run across an atomizer that will not mate properly with a power source connector. The usual remedy has been to fuss with the center connector of the atomizer to pull it up a bit without yanking it completely out. This is hit or miss and frustrating. This is a very simple, virtually free cost mod to fill the gap between the center conductor of a penstyle atomizer and the center conductor of a power source connector when such a gap exists.

The tools are very simple - tweezer, wire clippers, needlenose pliers, ruler and a generic, No. 4 staple.
StapleModTools.jpg


Bend in both legs of the staple, and clip in two equal pieces.
StapleModBentStaple-1.jpg


Grasp one of the staple pieces about 2mm down from the free ends with the pliers and bend the free legs out 90 degrees.
StapleModMeasure.jpg


The final product should look like this.
StapleModBentStaple.jpg


Insert the single-bent piece into the hole in the atomizer center connector or the battery center connector with a tweezer. If necessary, trim the legs of the staple so they do not protrude beyond the center conductor.
StapleModInserted.jpg


Just screw in the atomizer till just snug. Instant, guaranteed contact.
 

Sun Vaporer

Moved On
ECF Veteran
Jan 2, 2009
10,146
27
Florida
Like other penstyle device owners, I have run across an atomizer that will not mate properly with a power source connector. The usual remedy has been to fuss with the center connector of the atomizer to pull it up a bit without yanking it completely out. This is hit or miss and frustrating. This is a very simple, virtually free cost mod to fill the gap between the center conductor of a penstyle atomizer and the center conductor of a power source connector when such a gap exists.

The tools are very simple - tweezer, wire clippers, needlenose pliers, ruler and a generic, No. 4 staple.
StapleModTools.jpg


Bend in both legs of the staple, and clip in two equal pieces.
StapleModBentStaple-1.jpg


Grasp one of the staple pieces about 2mm down from the free ends with the pliers and bend the free legs out 90 degrees.
StapleModMeasure.jpg


The final product should look like this.
StapleModBentStaple.jpg


Insert the single-bent piece into the hole in the atomizer center connector or the battery center connector with a tweezer. If necessary, trim the legs of the staple so they do not protrude beyond the center conductor.
StapleModInserted.jpg


Just screw in the atomizer till just snug. Instant, guaranteed contact.

What a winner Breakfastchef--thanks for sharing this idea. People can now really know for sure if there atomizer is in fact fried or in the alternative they have an connection problem if they do not have the requiste testing equitment------Thanks again----Sun
 

Cellmeister

Ultra Member
ECF Veteran
Jan 3, 2009
1,012
4
Beantown, USA
Great Job breakfastchef!

I have been doing it with paper clips (bend & cut a small piece for a quick test or confirmation, then if it is the case I just pull the center post out a hair and that fixes it), so the staples should be thinner so thats a big plus!

Just everyone who is doing this be sure to Not to Overtighten It, just make Contact so it works, or you will keep sinking the center contact in further & further.

I still pull all my center contacts and don't have any issues, but now there is another option for everyone, so take your choice!

~Keep Vapin~!
 
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