I'm watching this thread with great interest, as this will probably be my next mod (although with an M401 connector). The biggest reason I love this site is the passion people have for improving the technology. Stevo_tdo, you're a great example, and an inspiration for all the modders (and would-be modders) here, and kudos to you, kinabaloo, for your support in Stevo's efforts.

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My $.02: Since it seems fairly certain that the USB charger will charge the 14500, would it make sense to simply build a charging adapter for the NicoStick that has a battery connector on one end to connect to the USB charger and connect the other end through a standard power connector on the battery box? Perhaps I'm oversimplifying the issue, but it seems to me that this would be easier than trying to engineer a change to the charging board or designing new USB charging circuitry.
Alternatively, would it be difficult to build a desktop charging station (USB or AC-powered) with the necessary electronics inside, so you could simply "dock" the NicoStick in the same fashion as an iPhone?
I've considered an adapter made from wooden dowels (the same size as batteries) containing contacts at the end, that would just drop into the battery charger and plug in to the NicoStick, but your solution is much more elegant.
I'm still a newbie at this, so I'm probably just spouting in the dark, but I look forward to how this develops. Stevo_tdo, have you received your batteries yet?
Q4mK