Ok.....follow-up on my original questions. I've now done 5 coils and all are working great. Using 30/32 ga Kanthal and depending on the wraps have had anywhere from 2.0 to 2.8 ohms which is what I was expecting. Also using cotton as described within this thread. Now my questions:
1) I see that the 30ga wire heats up slower. Any real advantage or benefit of using 30g over 32ga? I need a few more wraps to get the ohm range, but is heating up slower a plus??
2) Using cotton, I have the Peaches & Cream and another that the wife bought. I boil for 15-20 minutes and it has been working very nicely. One issue, after a tank has been sitting for an extended time....on the first few hits of the power button, I get some "popping and spitting" and have had fluid hit my tongue / roof of mouth. First time really startled me... Note, currently been using the full 4-strand yarn for inside the coil (tightening it down to thread it thru and then unwinding to leave it loose) as well as a couple single strands on top for flavor wicks.
Is this to much cotton which is wicking up to much fluid? Thinking an excess of fluid once heated by the coil is contributing to the popping and spitting. Any thoughts? On my next, I thought about reducing the amount of cotton inside the coil but wanted to get some thoughts first.
Thanks all.
An important thing with cotton is
more is not better. Using less cotton it is always better as the cotton swells significantly when wet. Too much cotton will definitely cause problems.
If you are not using 'microcoils' (all wraps touching) you should definitely give them a try ... microcoils and cotton are a perfect combination.
If you need to get up to speed with microcoils you can find everything you need to know on
this short post.
Personally I find 9 wraps of 28 gauge kanthal which produces around a 1.4 ohm coil works perfect for me ... if you want a higher ohm coil then you will have to stick to 30 gauge wire as there simply won't be enough room for the wraps required to produce higher ohm coils using 28 gauge wire.
I use organic cotton balls boiled for 30 minutes, drained, and boiled again for 30 minutes, squeeze out water and drie with a fan.
You can wash enough cotton balls in one boil to last quite a long time so it's not that big of deal to boil it.
I often use butchers twine(boiled) for my EVOD/Vivi Nova/etc builds as I find it lasts longer than the cotton balls before it has to be changed.
Remember that cotton wicks need to be changed 'often' ... how often depends on your liquid (darker liquid needs to be changed much more often) and how much you vape of course but you'll know when it needs to be changed. Another nice thing about microcoils is, when it's time to change the wick because it is dirty or because you used too much cotton, you can simply remove the wick from the microcoil and insert a fresh cotton wick, without having to rebuild the coil.