Making the wires isn't that rough. I got a 100' roll of R-wire for like 5 dollars, and I'm still looking for a cheaper NR-wire, but the 10 foot I got was like 8 dollars for .999 silver wire. It takes me about 5-10 minutes to take Penelope apart, rebuild the wire, put it back in, and get it all back together again. That's including testing to make sure it works, and fiddling around with the wire a little to make sure that it didn't slip off the wick while I was installing the ends.
I do agree about the wick though, I've been trying to order some from COV, but once they get a shipment of it, it's out of stock within 2 hours. I've pretty much given up on buying the consumable bits from them. There's a couple alternatives around, but I'm still waiting for a package to arrive.
I'd recommend that you hop over to the GG forum and ask Imeo if there's any way he could send some of your needed replacement parts out directly to you, or anything like that. He seems like a pretty reasonable guy.
Penelope is working great, once I got over the learning curve. There were some hiccups while I was trying to figure out how tight the wire needed to be on the wick, and all of that stuff. It does seem to go through quite a bit of juice though, good thing that I DIY.

I'm using a Kicked PV though, so I don't have to worry too much about what Ohms my coils come out to be, I think that I would be more frustrated if I was still using a fixed voltage PV.
About all I can offer for comparing to a Genesis style is hearsay.
I do know that comparing it to every Carto/Tank/Atty that I've ever tried, they don't hold a candle to it. I've had to re-formulate my liquids, the flavors come through really well, and this thing makes clouds.