So, I did two things. Yesterday, I bought a Lemo Drop. This morning while using it, I had a bad cough still, but I felt like the coil that came with it (1.1ohm) was poorly built (long time to heat up, and when it did, it was way too hot for a 1.1 ohm), so I built my own this morning at 1.7 ohm (9 wrap 26ga kanthal) and it's an extremely cool vape at 8w with 6mg nic. I haven't yet coughed from this build, but I guess it's not optimal to what I'd like my vaping experience to be. I really enjoyed the hit given by the 1ohm and especially sub-ohm levels with the STM. That being said, I'd rather not cough my effing lungs out, and I can learn to live with this setup as long as I'm healthy.
Apparently; seemingly insignificant differences can have a huge effect.
This morning the vape seemed weak so I wound a new coil, the usual routine is take a used head out of a tin and rebuild it so I can carry on using the e-cig while I work. The more recent Vivi-Nova V2 heads have a little glass fibre woven tube that insulates the coil from the metal head, in the recent ones the tube fits inside the head very snugly and has square slots to clear the wick.
As luck would have it, the one I picked out of the tin was the older type, the glass fibre tube is smaller and not snug, it has punched round holes for the wick and is simply cut so the wick can be threaded in. It didn't take long to notice it wasn't a good build, it was leaking and gurgling so I tried tightening the head down a bit better. That stopped the leaking and gurgling, but the vape was weaker than the old coil. In the end I had to find a park bench in town to sit and deploy an emergency spare in the throat pastilles tin I carry just in case.
An interesting observation: When I first started, I bought a similar looking head from Premiere cigs to see if it could be made to fit (it was £1 cheaper than LF are charging) Premiere don't bother with the woven glass fibre tube insulator. but I couldn't modify their head to fit the V2, so I didn't get to find out what it works like.
In the past I've had switches fail short circuit, the clearomiser can sort of boil over and spill juice on the desk. Naturally I assumed it needed a new coil before further use, but replacing that did not restore use - I could not see anything wrong with any of the parts of the clearomiser, a new head just didn't get it working again.
The dud clearomiser is now in a tin for future salvage parts - no doubt I'll find out which part wasn't working when I try to use it as a spare.