What do you think?
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Wonder if the problem with
'gunk building up under the coil & physically breaking the coil wire'
is less of a problem with a solid surface rather than one with
initial 'give' like fibre bundle ?
I think this part of your post is off. The normal current in the heater coil is around 1 amp.The nichrome 80 wire used in most of these has a diameter of .004. In looking up the what it takes to heat these .004 diameter wires to 400 degrees fahrenheit it's about .016 amps. To get them to cherry red.... which a long burn does... I don't believe the wire diameter is capable of handling that kind of current load for that long. The high amperage is superheating the wire and melting it.
Hi all ...a lot of posts since I went to bed...when I had my Evo the coils for those atty's seem to be wound around a solid ceramic rod...and whenever I took those apart the ceramic underneath the coil was always broken and crumbled ...I wonder if the pressure caused by the gunk building up around the coil actually crushed it.
Looking at the fact that your deposit built up between the rod & coil wire,
I'd say we want nothing in there at all.
A pyrex glass rod, say, might also cause the wire to break.
If only I can get this 'lots of thin tungsten wire only' thing to be a go-er.
I just got a test setup for current and voltage on EM901 and at 3.2 volts it was drawing 1.4 amps, thought it might my DC power supply (almost 0 ohms) so measured with the pass-through & battery THE SAME.
Will make curves of voltage and amps for different settings but can't test to destruction until i get more att's. Will post a 'burn clean' test for the 901's too.
1.4 amps, i wouldn't have believed it, I'll start a thread this weekend sometime with charts.
PS anyone in Houston who has bad batteries i can use them to make test stands for other att's, still have plenty of hot glue.