Scott,
you are sort of being unfair to the poor ignorant vapers out their (not a reference to any posters in this thread) that can't seem to relate to their e-cig as a piece of electronic equipment rather than a tobacco cigarette that takes very little thought to operate. I myself don't have a large enough sample to determine root cause or calculate failure rates, but I have this sense that those less astute vapors will experience more failures than those that pay attention to how their e-cig is working. I have not experienced a single failure with the "few" eGos and ego look alikes that I have access to (the wife's stash). I have cast off models that have failed but other than a mechanical and electrical postmortem, cannot actually determine the operating conditions that let to failure. Just the results of what happened when it did fail.
Maybe different models of the eGo clones use different components but I thought most used a controller based on the DW01 Li-ion protection circuit. Does the Joye eGo use this chip?
The protection board in the cheap 18650 batteries does. The two stage short circuit/over current detection using Mosfet voltage drop under fire
seems to allow currents up to 4 amps through the 8501 Mosfet used on these boards. Maybe that is too much for the Mosfets used in the eGo. Or, maybe you are correct that the manufacturer picked the wrong Mosfet in the first place (incorrect on resistance to allow controller to detect over current properly). Or, maybe just too much dissipation, and the Mosfet bites the dust. Now, granted, these cheap cells aren't 100% reliable, but 4 amps should take care of anything an eGo user "should" be throwing at it.
Mosfet failures being the weakest link? or design flaw? My money is on the Mosfet failing being the second highest failure, behind the first place winner, "users caused failures", then of course coming in a close third is manufacturing Quality Control.
Your low failure rate, is due to your finesse in operating a device that you know the inner workings of. Not fair
.
and for the benefit of those that have no idea what's inside and couple photos. A Hello 16 crispy critter, and a Li-ion protection board.
EDIT: the chip used in the ego types is not the DW01. I spoke before putting on the 'Thick' glasses.