I know it's not exactly kosher to reply to one's self, but I'm still kinda stuck with the problem I talked about.
I've noticed that there's a "sweet spot" on the button that changes every time I put in a fresh battery. I think that small contact pin is my problem. Has anyone found/figured out a replacement? Something with the same internal diameter but wider at the top? Or am I troubleshooting this all wrong?
Halp?!
I just finished this mod to mine. I took the positive post that screws into the collar and cut half the threads off of it. Like in the picture below. I now no longer have to use that crappy small screw that holds the positive wire from the coil. It is now a very solid screw.
Original length:
Cut half the threads off:
The screw I used was one from an AGA-T2. I had to cut it in half also to be able to screw all the way into the collar.
And here is a pic of how the positive post is setup.
I also used one of those plastic insulators from ebay. I had to grind down the outer edge so it would fit up and into the hole in the bottom of the battery tube if that makes sense. Now I no longer have any problem with the positive post "floating." It stays where it is at as the plastic insulator does not allow any movement so once you tighten up the collar on the top, it won't go anywhere. In the pics of the positive post, I showed the new plastic insulator on the post and the old rubber one next to it.