There seems to be a lot of controversy concerning the use of heated and unheated Ultrasonic Cleaners [UC] for the steeping of DIY juice. I haven't managed to perform a blind scientific test yet with real life juice scenarios as I don't have enough available kit, but I hope to do this soon once I stock up on more plastic bottles and hardware etc.
Having worked with ultrasonics extensively over a number of years, I was disappointed to see the following video online.
While the creator has made a valiant attempt to debunk the efficacy of UC baths when it comes to the mixing and steeping of ejuice solutions, his test is based, as far as I can tell, on a false premise. For ultrasonics to work effectively in this scenario, the transducer has to be effectively coupled to the liquid in the container. Normally this is via water, as hydrogen dioxide [Water to you and me] is an extremely good conductor of sound waves. Five times as good as air, in fact. However, if you are to use a flexible plastic bottle, this will have the effect of attenuating the waves hitting the ejuice. While some of the waves may pass through the material, the soft plastic will act as a shock absorber. A simple test will prove this, flick a glass jar and a standard ejuice bottle with your fingernail, and the glass is clearly a lot harder. While I am not a molecular scientist or chemist, my hypothesis is the harder the material of the container holding the ejuice, the more effective the "mixing" process will be. As far as I am concerned, the jury is still out on rigid plastic bottles as I was not able to test any, but I suspect that as they are generally injection moulded, and are molecularly different from glass, they may show a slight improvement in conductivity over their softer cousins.
I decided to conduct a test with the following parameters:
Having worked with ultrasonics extensively over a number of years, I was disappointed to see the following video online.
While the creator has made a valiant attempt to debunk the efficacy of UC baths when it comes to the mixing and steeping of ejuice solutions, his test is based, as far as I can tell, on a false premise. For ultrasonics to work effectively in this scenario, the transducer has to be effectively coupled to the liquid in the container. Normally this is via water, as hydrogen dioxide [Water to you and me] is an extremely good conductor of sound waves. Five times as good as air, in fact. However, if you are to use a flexible plastic bottle, this will have the effect of attenuating the waves hitting the ejuice. While some of the waves may pass through the material, the soft plastic will act as a shock absorber. A simple test will prove this, flick a glass jar and a standard ejuice bottle with your fingernail, and the glass is clearly a lot harder. While I am not a molecular scientist or chemist, my hypothesis is the harder the material of the container holding the ejuice, the more effective the "mixing" process will be. As far as I am concerned, the jury is still out on rigid plastic bottles as I was not able to test any, but I suspect that as they are generally injection moulded, and are molecularly different from glass, they may show a slight improvement in conductivity over their softer cousins.
I decided to conduct a test with the following parameters:
- A PG and water soluble powdered food colouring mix would be steeped in a glass container, semi-submerged in an unheated UC for 1 hour
- The food colouring would not require heat to dissolve and be proven to dissolve quickly and effectively in water with a minimum of stirring
- A control glass container would be left at the same temperature for the same time
- At the end of the experiment the results would be compared, and both containers swirled rapidly [like a brandy or wine glass to release the aroma] to reveal any sediment remaining
- The UC would be rated at 50W @ 40Khz. The 100W heating element would not deployed
- Food colouring added to the jar destined for the UC. Note the trails where the powder has dissolved while gravity has pulled the powder to the bottom
- The jar in the running UC. Due to the air in the jar, I couldn't submerge it or rest it on its base, but 5 seconds in you can see the food colouring beginning to dissolve
- 10 seconds in and I think we can work out what the results will be like
- The control 60 seconds in
- The UC test after 60 minutes
- Both containers after 60 minutes. Due to the nature of the UC, the surrounding water was warmer than the control, as the bath heats up during operation even with the built in heating element turned off. IIRC, the temperature of the water bath was 40C versus an ambient temperature of 22C. This temperature disparity can be effectively ignored due to points 4&5 above - the water in the UC would have not risen much above ambient at this point
- Top view of the UC container. Some scum has developed on the surface [as had on the control]. This may be down to any detergent used to wash both items not being properly rinsed off, or something in the food colouring or the PG.
- Swirl test of the UC jar - no sediment. The shadows are in the background, not the jar.
- Swirl test of the control, big lump of sediment
- Using a UC bath at room temperature effectively dissolved the powdered food colouring over the control
- Due to the construction of UC's, unless they are cooled it is impossible to make a like for like comparison due to the inherent rise in bath temperature. In theory, a miniscule rise in temperature will also incur in any shaken test fluid. Heat will inevitably create Brownian motion in the solution, and will assist the dissolving of any matter. This is proven science, the results demonstrated in points 3&4 above prove however that while heat will have an effect, the ultrasound is also assisting in combining the colouring
- This is not an exact like for like test against the video above, rather it is a demonstration of the efficiency of ultrasound in dissolving PG soluble matter in PG using a glass container. A closer comparison would be achieved by using a] Plastic and glass containers b] a mixture of VG/PG+ dissolved colouring. If requested, I'll be happy to conduct this, but it will have to wait until I have some additional spares and to be honest it will have to be on a smaller scale as I don't want to waste any more ingredients. Personally, I believe the results will be identical, plastic will fail and glass will prove to be more efficient. The only question will be down to the viscosity of the fluids when mixed. My hypothesis is that a magnetic stirrer will be more efficient, followed by UC glass, then UC plastic.