Maybe you are stuck on trying to solve a "sticky switch" and not the "too airy draw" people are asking about in this thread.
Because you keep comparing it to a jet engine Plarkinjr sir. It's not a jet engine, and the thread holes affect the draw, not the switch.
I know that the thread holes do not (directly) affect the switch, and I guess I did not explain the nuances of a turboFAN vs a pure jet engine. Oh well. Explain to us then why so many of us are able to get the switch to fire more easily by simply plugging the thread holes? Given these direct observations, I'm certainly NOT going to ADD thread holes!
How about we think of it this way:
Take a straw and put it in very thick milkshake - very hard "draw", right?
Now, take that straw and put it in a glass of water - draw is "just right", right?
Now, punch some holes in the side of the straw - draw is "great", but now you cannot get water into your mouth without a LOT of work. In other words, the work force you are exerting is "wasted" out the holes, therefore bypassing the channel thru which the water would pass.... just as the thread holes bypass the channel in which the swtich is located on an e-cig... just as the "bypass air" in a turbofan does not contribute to the "combustion" air.
So, back to the turbofan... imagine a poorly designed one: The combustion portion is 6 inches in diameter, but the bypass fan is 6 FEET and weighs 1000 pounds. There's not enough "power" in the combustion to turn the fan. Reduce the size of the fan enough and BINGO - it works! So, reverse that for an e-cig: too much air bypassing the switch causes it to NOT operate.
So, take it to an extreme: hold a battery in your right hand at arms length. With your left hand, place a carto in your mouth, pointed at the battery and draw. the switch will NEVER trigger because ALL of the air is bypassing it. Now, connect a 3 foot hose between the batt and carto, then draw: Looky! the LED lights, but almost no air passes. Peirce the hose a few times and now you get some air flow. But pierce too many holes and the LED stops lighting. Why? Because when you draw, air BYPASSES the switch channel. And yes, I have actually done this!
In closing, I wish to re-iterate: I do not believe I am experiencing 100% "faulty" switches in the 3 auto VT1003s I have. I DO believe it is a simple matter of PREFERENCE that the switches require more air (call it speed, pressure, or whatever) than some users are accustomed to. I've never tried a so-called 'gen2 sealed' but you claim there is too little flow in them (which in your opinion is "bad"). Elsewhere in this thread you mention that some VTKD have "bad" draw. Presumably your definition of "bad" is consistent between these? However, I believe that "too airy to trigger the switch" (as discussed in this thread is "bad") so perhaps we have opposite definitions of "bad". >shrugs<