Thanks BJ you have been a big help my friend,take care.
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Here are two examples, your poor TH and air flow is probably from the position and size of your air hole. It should be 1 to 1.2mm and positioned as low as possible in front of the coil.
Looking at wire and see square profile 18ga silver. Would this make a better connection as the corners would tend to offer "bite" for the kanthal to wrap around?
Someone just sold two of these atomizers in the classifieds (looks to be the ones from the Philippines with the copper electrodes that someone sells for ~$38) for $140!!! Holy cow!!! You have got to be kidding me. It takes ~$10 in supplies for each one and just a little bit of time. Plus I have rebuilt one of those that a forum member had issues with maintaining electrode connectivity, and it was not put together well at all. It had masking tape at the base of the clearomizer holding it into the shell, the electrodes where copper, and the 510 connection was easily wobbly & popped out real easy.
Curious how the square wire is working for you?
Fair enough. Those pictures looked to be from the Philippines site, glad to know you improved it before passing it on, because the one I dealt with was terrible after dealing with rebuilding one personally. I just balked at the asking price, as I am so tired of seeing so much stuff @2x 3x the price of what people purchased for and knowing what it takes to build one of these. And yes you can ask what you want, no one is holding a gun to a head, but the biggest problem I have with it is some unsuspecting, ignorant, or desperate person will actually pay the price (and I guess in this case that didn't happen). As far as helping out... There is a reason I haven't built any for people here. I have received numerous PMs from people wanting me to build them (including you I believe). I have built one for someone directly on this forum, not one more, because once I checked into the rules, I found out quickly that I didn't want to deal with that. So I just build them for trades with my local vaping friends. Glad you aren't breaking any rules... but that isn't why I posted. I just couldn't believe the asking price.