I thinking once I get the sheet of high temperature rubber plastic in that I can make a gasket to go under the top plastic washer that sits just bellow the spring. I believe the sheet I got is 1/16th of an inch thick.
I figure I'll cut a small circle out of the sheet around the same size as the plastic washer, then poke a super super small hole in the middle with a pin. Then force the positive post through the new gasket and tighten everything down so the plastic washer that comes with the nobel will squish the newly made gasket down. The super small hole in gasket will be tightly stretched around the positive pin to make a liquid tight seal on it, then the washer will squish it all down against the deck.
The issue with the top plastic washer that comes with it is that the inside diameter of it doesn't make a seal around the positive post... so no matter how tight you get the washer to the top deck, it will still have room in-between the post and inside of washer for juice to crawl down the possive post and onto the battery.
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This sounds like a great fix. Thanks! What do you think of using gasket makers in a tube? I have some high temp gasket maker in a tube that I use for rebuilding the heads on cars. The small dab being used and the area the gasket would form shouldn't make using this harmful I don't think but ??? Not sure. This stuff isn't for consuming but the tank is isolated anyway. I may try this but i want some opinions. Basically it's like a glue but forms a gasket of any shape and size once applied and after it dries. A dab would positively seal this up and there would absolutely be no leaks but is it safe to use on a device like our mods in this area is the question