Not much time to test this weekend since the wife had lots planned for me I was unaware of.
I did get to test with .7 ohm & .4 ohm
coils a little. Found my scope but my frequency counter is still buried somewhere in the boxes of stuff from the man room. (now daughters bedroom since she moved back in) My scope is old so it doesn't have any bells or whistles and I could only find my precision 5V square wave generator so that is what I used.
With both the .4 ohm and .7 ohm
coils I found a sawtooth waveform on the output. It is more pronounced at higher wattages and with the higher ohm coil. I would guess it to be in the range of 750Khz to 1.25Mhz but without my frequency counter I can't narrow it down further. With it set to 5V = 5 full divisions (full screen) on the reticule of the scope it was small enough I couldn't guess the amplitude of the sawtooth. Going to AC input and to the .15V/division scale I would guess it at around .15V with the .7 ohm coil at 30W & .05V at 5W, and .075V with the .4 ohm coil at 30W and .025V at 5W. Again those are not accurate measurements but interpolations on my part.
The display on the board for the output voltage was higher than actual measurements and varied with less difference at lower wattage and lower ohm coil. Max was about .08V and min was about .02V.
With a 3.61V measured unloaded battery voltage it is now showing 3.74V on the board display. Also, it must not poll the battery voltage during firing since it stays at 3.74V during firing even though the battery is dropping from 3.61 to 3.45V during 30W firing of the .4 ohm coil. I saw no ripple at the battery terminals.
Did extensive testing at 30W with the .4 ohm coil (triple braid R41) in an RM2 atty dry without the cap on. The atty got almost too hot to touch and the board was warm but not hot. Of course there is some natural convection cooling for the board, but it is partially enclosed with dense foam against the back inside the DSL filter case.
Conclusion: The output is well filtered and the only complaint I have is the accuracy of the battery voltage displayed. That could just be the board I have, but I do know that another member also tested the battery display vs actual measurement (unloaded) and found the same. The board does not seem to be highly stressed at 30W so I believe the 35W upgrade will not be a problem.
Thats all the time I have for now.