Success! 1/8 inch foam, #30 Ga round Kanthal A-1 , 5/6 wrap over a single thread of boiled cheesecloth. After pulsing for about a minute to burn-off the cheesecloth & set the coil - no hot-spots. This gave me a 1.9 Ω coil, which is more than I usually run, but I want to use it in some VV/VW mods to give it a good test.
So far, wicking like a champ - no tilting required, and no dry-hits, even with a half-filled tank. Nice vapor production, and flavor isn't bad at all, but from my previous experience with stainless wicks, will probably get a little better.
So...here's what I've noticed so far;
Ribbon wire may not be the best for these wicks because it seems to "bite" into the foam & cause shorts. Round wire works very well.
Don't wrap them super tight (see above). I'm so used to trying to wrap ceramic wicks as tight as I can, that I was actually screwing these wicks up ... even contact across the coil & wick are ideal - either a cheesecloth wrap, or your favorite thin insulating materiel work well to keep the shorts to a minimum.
The Petar-K/drillbit method is ideal for this materiel - trying to wrap them on the foam will just lead to frustration & crumbled wicks....and shorts.
NO vape-lag -(a common problem with larger ceramic or stainless wicks). Hit the button - instant vapor. The foam wick gets hot immediately, and cools down just as fast. It might eliminate the darkening/burned-juice in the tank problem due to the hot wick cooking the juice...but won't be able to confirm that until I go through a tank.
It seems to deliver nicotine VERY efficiently... you might have to cut back your percentage of nic..or it might just be me, but I noticed this phenomenon after vaping with it for about 15 min....
Overall, not bad. I think with some different techniques to take advantage of the unique properties of this stuff could deliver major dividends. I don't know if it will match the white ceramic wicks with some more tweaking...but IMHO, it already beats Stainless Steel as a wicking material hands-down.
As an "acid test" - I'm running it with a juice that can be pretty nasty with some wicks (a pear/pineapple/tobacco DIY). With this wick, the flavors are very clean, with no metallic taste at all - with stainless, this juice tastes like you're vaping aluminum foil.... good sign. I also noticed that it delivers a much cooler vape, but that might be due to running a higher Ω coil than I'm used to..
So far, so good....
Addendum: Almost one tank down and flavor getting better, juice still the same color as I started. Liking this stuff more & more, but the jury is still out as to whether this is better than the white ceramic.
One caveat: how you roll this stuff into a wick will make all the difference in the world as to how well it works. I've been playing with a few excess pieces trying to wrap it different ways - When you roll it up, try to keep from compressing it to the point where you start breaking up the internal foam structure. Start with a solid crimp along one edge (like when you fold over one edge of a stainless steel wick), and then lightly roll it in your fingers, trying not to crush it as you roll....or its wicking capabilities will suffer.
You will probably only be able to do about one & 1/2 rolls..or less for a 1/8 wick. This actually makes me think this thinner material might be better than the thicker stuff....or we might need a different technique for that. Don't know for certain - just throwing it out there.
Keep the feedback coming...& have fun!