Ok...how does this sound for getting to an easily sealed FD connector?
I havent found a source yet for the silicone gasket, but we can replace the current silicon oring with this oring:
2mm X 2.5mm Metric Buna-N 70 O ring [N2.00X002.5] : The O-Ring Store - O-Rings, Seals, and Kits, We make getting O-Rings easy!
and use this SS washer to increase the flange area (adds only .35mm to height):
McMaster-Carr
If the top of the of the brass pin is reduced in height per Mike's graphic, this should give a good seal between the ss pin and brass collar.
Then we use these as a replacement for soldering to the SS Pin, Its brass and you can easily remove it if you need to get the pin out. Its going to take a way about 3mm or so from the space for the juice bottle, but the 510 is shorter than the classic so it may be a wash in term of height for the juice bottle. What is nice about this is that it is adjustable so you can get it tight against the hollow brass collar and secure the ss pin with some compression to maintain a seal even with the atty off. (The lower section of the hollow brass connector that extends out of the brass cap nut can be reduced as well). I think Mundy posted something like this earlier....
Amazon.com: Great Planes Plated Wheel Collar (4-Piece), 1/16":
So with source-able parts and two minor modifications I think we have a solid leak free BF connector...???