I've managed to get it to 0.2V of drop, which wasn't bad, but that only lasted a week, it's currently 0.3VDid you manage to make progress? I have been meaning to do a lot of things. Caig De-Oxit, carbon conductive grease, replace the bottom positive plate with copper, better screws. Lots of room for improvement. But, round-to-its have been in short supply, and I am always near a fistful of charged batteries.
Having had the thing in bits and realising what is actually bridging the two halves of the Sticker electrically,the flow goes through a serious number of components. It's all SS, and brass or as you said copper would have been a better choice. The battery contact sitting on top of a spring, ok it's a serious spring, and then insulators meaning the current has to flow through those two tiny little screws, and that great big SS plate bridging the two sides etc. It's well engineered but it seems everyone I speak to that has one has huge voltage drop.
I managed to get it to 0.1V drop one time, but that was a serious clean, giving the jar of Sticker components a bath in isopropyl alcohol for 24 hours, and a lively scrub. One week later and it was back to 0.5V drop. It is most annoying