BJ, I like the tests and finally someone got some #500 mesh in real life testing.
Raidy said that #325 would give more TH and less vapor and #400 more vapor less TH. #500 would really produce thick vapor. Have you found a difference in these respects? Also, is your #325 from the mesh company too? They do a twill weave in that size so the open space is very close to #400. For myself, I have mesh to last for years so I probably won't be getting to this anytime soon.
All my mesh is from The Mesh Co. and all is square mesh. More TH from 325 is usually because it is drier, hotter, and harsher in other words very hot air to your throat. True TH comes from vaper and more vaper more TH. (all other parameters being the same.) I have several sheets of 325 and have basically quit using it as I really couldn't prove any advantage in personal tests and lab test. As I have said before there are many variables and many confuse wicking with flow, we
vape at many angles and most of the time the
juice transfer is a combination of wicking (by capillary action) and flow by gravity. I stand by my statement that if the
juice has to go up, 400 is what works best and VG or PG is irrelevant. Now I have #500 and it is even better than #400.
Just to make a point, you can have 0 vaper and just suck hot air and feel what many call TH.
If on 325 twill weave the holes are smaller than on the square weave then it is more like the 400 and just proves my point. The smaller the weave holes the better it wicks. Most state they go to the 325 because it has bigger spacing and will wick better for VG and that is false.