A spark and a flame indicates you shorted out the battery. Although the battery may appear ok externally, inside the battery is probably toast. Regardless, its not worth risking trying to use it again. Use a different battery after you figure out what caused the first battery to short out and have fixed the problem.
This is exactly why we suggest newcomers not use a mechanical
mod, for safety reasons. You have no protection against short circuits. You are now responsible for yours and other's safety. A shorted battery can vent hot gas into the
mod, and if not adequately vented can cause the mod to become a pipe bomb.
For example, in recent news
E-Cigarette Explodes in Man's Mouth.
What batteries are you using in that mod, and what ohm coil?
- Sealed metal tubes will probably explode if a battery vents violently
- Small vents at the bottom of the tube are useless, only very large gas vents near the top have a good chance of preventing an explosion
- Building coils lower than 0.2 ohm will raise the amp draw exponentially and this increases risk - the power graph shows a significant change at 0.2 ohms and starts to climb vertically as resistance is reduced further
- Using cheap batteries with ultra low res coils is a certain route to high risk - it needs 30 amp batteries of guaranteed high quality
- Using a 26650 cell is intrinsically safer as it can take a higher load
- Using long draws or machine-gun draws to create monster clouds stresses the battery much more
- Cloud Contests are events where people put ultra high stress on their rig to create monster clouds; if spectating, you could consider standing at the back of the room to stay safe
- If you run a Cloud Contest then you should probably check that your personal and business insurance is really, really good and is appropriate for dangerous sports
- People are now discussing the safety (!) involved with putting 100-amp pulses on their batteries in order to create the biggest clouds with the lowest resistance coils; there is only one way this is going to go and you don't want to be within the explosion radius: someone may have a counterfeit battery, or one that is just too small for this extreme usage mode together with ignoring the device getting warm or even hot.