I have two mated pairs that I've alternated, the pairs are different in appearance (so not going to mix/match). What benefit is there to alternating the order? What trend should I be looking out for in measurements? I am intrigued, as this is supposed to be a protected
device, and ICR are supposed to be protected
batteries (I have not modified them, they are as packaged).
I am not arguing with you, but rather trying to see the WHY behind this... I am hoping this will garner a more detailed response than "it could blow up". I have over a decade of experience in electronics, but admittedly didn't work with
batteries much in that.
If you are using battery pairs that are not exactly identical, then you are not using the matching process for stacking batteries correctly. The batteries must be exactly the same: same brand, same model, same specs, same age (preferably new).
In some mods, you can fit two 18350's when the mod is configured for an 18650. This boosts the voltage output from 3.6V to 7.2V which means more vapor. Yay. but, you should never do this. Unless you are familiar with matching batteries, you are only endangering yourself and others.
You may think, "Well, shucks, laptops have multiple batteries in them, why can't my e-cig?" Laptop batteries are specifically designed for stacking and are paired for use at the factory. When using un-matched batteries, they will discharge and provide current at different rates. This means one battery will continuously take more of the stress than the other.
You may not notice any trouble at the start, but as the batteries age with use the problem will become more severe. Push the batteries a bit further and now you've entered the realm of thermal runaway. Downside being that one battery entering thermal runaway will push the other battery into thermal runaway. Now you have two small, flaming explosives only inches from your face.
ICR batteries have a much lower C rating than IMR batteries, therefore have a lower amp rating. ICR batteries are a flamable chemistry, the very reason they have built-in protected circuits in them. Should that elementary IC circuit fail, a venting battery expells pressurized hot gas and flames.
IMR batteries are a safer chemistry and do not require the same IC circuits. They may still fail and vent gas, but not as dramatically as an ICR and without flames.