E you nailed it. What veterans here on ECF all know and understand. You have to use a mandrel of some kind to localize
any kind of build. The heart of
Metalhed's Protank Cotton localization thread which really captured the essence of rebuilding a clearomizer.
For a year I've been laboring to popularize the idea of a proper electrical vaporizing circuit. Why? Because I know that building one will result in greater efficiency. And efficiency means greater vapor production and therefore flavor. Essential to that was optimizing to the max super_X_drifter's incredible observations on contact coils and introducing the science of
strain to induce adhesion. That's where we're at in the discussion. Such a coil benefits by the most uniform alumina oxide bonding between turns when it is pulsed. The most perfect cohesion of the wind that mother nature can provide.
Spaced winds physically
can never produce the same efficiency as a tensioned microcoil. Technically impossible. It's mathematically inconsistent with reality. But further as readeuler points out, whether sloppily hand wound or precision screw or mandrel wound, it's extremely difficult if not impossible to maintain a spaced winds shape integrity (geometry). The winds skew, they torque, they unwind…they absorb unbalanced tension from one end or the other; and, there it is…hot spot, thermal short!
So we're at three strikes fella's. Why are we headed back where we started?
The clearest advantage of a tensioned contact coil is simply that it's geometry can be carefully but rather easily maintained. And you cannot do this with a space wind at all.
There are two ways to localize a coil…its space or separation and direction from the coil (usually perpendicular) and the orientation of the coil's axis (up, down, diagonal, not parallel to posts, etc.). Your method E is time old. You need a mandrel to support the coil's geometry (of the same size or you change it's i.d.) to pull away from the posts and tension the leads. This too by the way can spoil the wind and pull end turns as readeuler described, along with torquing of the screws. That's fine, but to adjust the latter, the coil axis, you can't do a thing but pull on it or push on the leads both of which can result in coil spaghetti. Wonderful. Great wind. /sarc on
With a contact tension wind you have an element that's practically a solid. You can put pressure on it without mangling it provided the force is not greater than used to wind or tension it. So carefully.
The simple answer what simply can't be done with a spaced coil (unless you wan't to go dental specialist for a half hour or more) is to PUSH ON IT!
Yes ladies and gentlemen the space age technology of a plain ol' instrument screwdriver allows one to buttress and apply pressure to one end of the coil. Against which we do what? We PULL! We tension and position, or bend curve, etc. the lead at that end to our hearts content. Yikes, nothing could be simpler Holmes. That means we can pretty much set the coil orientation in spacing from posts and in the axis orientation all using the same instrument.
For reals, buttress that end of the coil and
if it's been tensioned you can work your creative magic on the leads and on its position.
And here's the third strike. If you end up overpowering a tension wind and thrash it, you have a new one that's perfect in 30 seconds.
That's why we need a real electrical circuit, not spaghetti. We want to end up with something that just works.
Great point E. Thank you.
Good luck all. Have at it.