I have done my 3rd and final try at fixing my seepy merlin. If this don't work my merlins are ending up being shelved. I can't be bothered with a leaky atty.
It was splitting the base apart and seeing exactly how its seeping and the entire seeping issue is "pressfit", if its not machined perfectly neither oring'd its going to leak. My other attempts ended up as failures, eventually seeped overnight.
The knurled juice ring has a groove on the bottom that looks like it needs a oring, groove too deep and wide for the orings supplied. I bought a stash of orings from the auto store eons ago and they are much thicker than atty orings. I sized one up that was taller than the groove height but not big enough to sit in the groove without popping out so I put it on the post part of the assembly and pushed the JFC down and felt it force the oring into the groove and I can feel it grabbing as I'm turning the JFC.
Put the base on a socket then with another longer socket on top I tapped my merlin back together, both the AFC and JFC spin a lot less freely as before but spin nicely.
Built a .5ohm 24 gauge spaced rayon coil and wicked it like
this video .Longer tails, having no wick showing inside the juice wells, having some of the rayon outside the juice well in the other open area to gather excess juice and having the JFC only open a smidgen, like I can't even get a pin into the opening. Its been vaping great all day. I have never closed the AFC nor JFC while filling but now with the added oring the JFC doesn't drift as I'm opening the top to refill.
This was yesterday morning and this morning not a ioda of seepage so maybe this is the ticket but see if it holds in time.
For what its worth I didn't like the dark glass, made it hard to see the juice holes. In my researching I read that someone scratched the black off the glass with a knife blade, so took a Olfa knife blade under running water and removed all the black and now I have a clear glass insert so I don't have to order clear glass now.
I have to do the other merlin but today is a full day for me (friends wedding) and prolly not get to it till my hangover settles sometime tomorrow.
I really, really, really hope this works cause these merlins are a super great atty and a shame to have to put them on the shelf for leaking.