Cheap and effective 5ml syringe tank tutorial

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Silent Soldier

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Feb 27, 2011
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Please bear in mind that this is my first tutorial, so that being said I’ve done my best to explain everything as clearly as possible, hence all of the pictures. As always please be careful and take all of the necessary safety precautions.

OK here goes…

Materials Needed:

Amazon.com: Slip Tip Syringes - 5cc: Kitchen & Dining I use these because they are cheap, you don’t have to order in bulk, the length of the rubber stopper, and the markings can be wiped off (some syringes come with the markings etched in).


1/2" OD x 3/8" ID Clear PVC Tubing


510 XL CE2 Stainless Steel Cartomizer. (Can possibly use other threading types but I don’t know the diameters of them so I can’t guarantee they will work with this method as it is customized for the 510)


½” Wooden dowel, or anything that is sturdy, will fit in the syringe, and won’t dull the tube cutters blade.


Oops remover or equivalent


Black electrical tape (optional)

Tools Needed:

Dremel with 115 High Speed Cutter / Model: 115 attachment, Cutting wheel, and Grinding wheel


Something that the CE2 threads will go into loosely but will catch the sides of it (you’ll see what I mean when we get to that part), I used a Leatherman.


Mini tube cutter (available at most hardware stores)


Knife or some other tool to cut the PVC tubing

Now to get started.

Cutting the CE2:

Using your mini tube cutter carefully cut your CE2 roughly 8-10mm from the base. I would recommend taking the silicone washer and cap out of the inside first, the silicon cap is in there pretty tight and may take the ceramic head with it when you pull off the stainless steel tube you’ve cut away.


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Hold on to the excess tube you’ll need it later.

Preparing the syringe:

You’ll need some Oops remover or an equivalent type of solvent that is safe to use on plastics.


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Just spray a little Oops on the syringe markings and wipe off, it’s that easy.


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Now it’s time to cut the syringe:

For this part it’s helpful to have a half inch wooden dowel, I used a paint thingamajig (technical term) I found lying around in the garage.


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Just place the rod inside of the syringe like so…


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Use the tube cutter to cut the syringe at about 2” long (the same size as the SS tube before you cut it). Cut the tip long enough for the rubber stopper to fit into all the way (you’ll see why later). You can use a dremel and a cutting wheel but I’ve found that this method produces a nice clean and even cut. This method is slower than the dremel but the end result is worth it. Once you’re done you’ll have a nicely cut tube and the 2 cut off pieces.


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You’ll want to hold on to the tip it’ll be used later.

Inserting the CE2:

This is the part where the PVC tubing comes in to play. Cut a piece of it roughly the same length as the CE2. Once that’s done you partially insert it into the syringe tube and then partially incert the CE2 into that. It should look something like this…


SL380453.jpg



Once that’s done put the CE2 threads into whatever you have that will let the threads in very loosely but will catch the edges, I used the regular plier on my Leatherman. Keep in mind I didn’t close the pliers all the way, just enough to catch the bottom of the CE2.


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From there you just push the syringe tube down until it’s all flush.


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Now on to the lid:

I hope you remembered to keep that extra tube you cut off the CE2 and the tip you cut off the syringe, this is the part where you will need them.


First pull the rubber stopper off of the plunger and insert it into the tip of the syringe.


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Then, using your 115 high speed dremel attachment carefully bore out the rubber stopper until you’re almost all the way through.


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Then pull it out and turn it around and reinsert it.


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Now carefully do the same thing until you’re all the way through the rubber stopper.


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Ideally you want the wall thickness to be about 2mm, this will give you a nice snug fit around the stainless steel tube.


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You will need to use the cutting wheel to cut the SS tube to the length you want, just be sure to cut away the end that you cut with the tube cutter as it will be curved inwards from the tube cutter and won’t fit a drip tip or fit over the silicon cap. Also keep in mind that the shorter the tube the harder it will be to work with. I usually cut mine around 20mm long. You can use the grinding wheel to smooth away any burs.


After that’s done you put the silicone cap onto the ceramic head and depending on whether or not you have a syringe with a needle that is long and thin enough to fill up with the lid on you may want to fill up before you put the lid on.


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Next you place the silicon washer just inside of the SS tube like so…


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Then you insert the lid into the syringe.
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Optional cosmetic mods:

Here is where the electrical tape comes in. Just wrap it around the base of the tank high enough to cover the remaining SS part of the CE2 and the PVC tube and carefully cut the excess with an xacto knife or other thin, sharp blade. I would suggest wrapping it so the excess hangs off the end so you don’t scar up the tube when you cut it.


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Ego/Riva type users:


To cover up those unsightly threads just get an extra cone and cut it down to about 10mm. This will take a bit of fine tuning to get it just the right height, you want it high enough to cover the connecter on the battery but not so high that you can’t get your tank on or have no air flow.


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So there you have it. Depending on how much you have on hand already this is a pretty inexpensive tank that doesn’t look too shabby if I do say so myself. The CE2 itself is the most expensive part so depending on how cheap you can get those this mod should cost around $3 and is pretty sturdy. I use them almost exclusively. There are just some places I don’t want to take my $30 map tank so this makes for an alternative that’s cheap enough to be completely disposable.

So how do they vape you ask?


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That answer your question? :vapor::2cool:
 

Silent Soldier

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Feb 27, 2011
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hmm, I don't see why not. as long as it can get through the rubber. May have to sharpen the casing a bit but at just under $0.20 a piece for the syringes there's no harm in a little trial and error. I simply don't have any rounds other than 5.56mm to try. I wonder if my roomie does... *runs off to bug roommate*
 

Silent Soldier

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Feb 27, 2011
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Ok roommate had a 7.62mm casing so I gave it a try. It worked but even after sharpening the casing it was still alot of work and I still had to go back to the dremel to clean up the inside of the rubber stopper. I'll stick with my dremel, it's much faster and easier. Also the 9mm would probably work too but wouldn't give any tighter of a fit since it's 9mm which is the same size as the 510 SS tube and the 115 attachment for the dremel is 8mm.
 

Silent Soldier

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Feb 27, 2011
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Wanting to try to make our own syringe mod, so subscribing to this one fer sure!!! :D Awesome tut!!!

Thanks Curvy, If you have trouble with anything just let me know. Hollowing out the rubber stopper was the trickiest part for me, it took a few tries to get it just right so order a few extra syringes just in case :)
 

Gummy Bear

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Oct 10, 2010
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Woo hoo for the wal-mart pharmacy.

Went there looking for the 5ml slip tip BD syringes. The girl behind the pharmacy was super cute. She ran back and grabbed me a handful, when I asked her how much they cost, she just gave me a smile and said "uh, Free!"

Think she liked me. Free syringes and a cute date. Win.

If you didn't actually get the date with her,, perhaps she just thinks your a junky and didn't want you to be using dirty needles.
 

Zorgoth

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Dec 31, 2008
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If you didn't actually get the date with her,, perhaps she just thinks your a junky and didn't want you to be using dirty needles.

Considering they were slip tip syringes without needles.. fail to see how that would have played into the equation... just had to burst my bubble though.. :(
 

Silent Soldier

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Feb 27, 2011
394
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Where I live the only syringes the Wal-Mart pharmacy has are the super skinny insulin syringes, and they don't just sell them or give them out anyways...All three pharmacies in my area won't just sell them to anybody either.

Just order them from Amazon, they aren't that expensive at all. The ones I posted a link too are the exact same ones I used. You can also use these for 3ml mods.

Amazon.com: 3cc Syringe Only - Slip tip: Home & Garden

Considering they were slip tip syringes without needles.. fail to see how that would have played into the equation... just had to burst my bubble though.. :(

Pfft.. You shoulda told her they were for syringe feeding rescued kittens, that's what I woulda done :2cool:
 

Dalton63841

Moved On
Feb 14, 2011
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Just order them from Amazon, they aren't that expensive at all. The ones I posted a link too are the exact same ones I used. You can also use these for 3ml mods.

LOL Thanks. I've seen that link posted before. Just having to hold off for now. I hoped I could find them cheap or free locally, cuz I am pretty much tapped cash-wise now.
 

GRTWHT

Full Member
May 1, 2011
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Idaho
LOL Thanks. I've seen that link posted before. Just having to hold off for now. I hoped I could find them cheap or free locally, cuz I am pretty much tapped cash-wise now.

If you live in an area with farm or feed stores, you can find these for about a dollar and nobody will even bat an eyelash if you want to buy 1 (or 100).
 

Dalton63841

Moved On
Feb 14, 2011
3,456
3,214
41
Maine
If you live in an area with farm or feed stores, you can find these for about a dollar and nobody will even bat an eyelash if you want to buy 1 (or 100).

As much as I hate to admit, that would probably be the way to go...Lots of those here. Also, it never even occurred to me to ask specifically for oral syringes...
 

interestingfellow

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Dec 8, 2010
374
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Virginia US
OK, couple questions from a noobish vaper:
I've googled it, and can't get the answer I"m looking for. what is a ce2 (ceramic) cartomizer (that is, how is it different from a boge 510 cartomizer)?
In this mod, I don't understand where the air gets drawn in? or if it still comes through like any other cartomizer, then why doesn't the juice run out of it?

Bear in mind, I'm about to progress further into vaping. I went from a riva 510 with carts/atties, to boges, even tried a ce2 from liberty flights (don't think it was the same type though) and now am looking at building a mod.
 
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