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Rossum

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Couple of pounds via Priority Mail Express (known as "EMS" in much of the world) would be about $65. FedEx or UPS would probably be closer to $100. That's w/o insurance.

But these mods are so tough, I hear Tom doesn't even put them in boxes. He simply attaches a luggage tag with your name and address on it to the "T" bar and drops it in the nearest mailbox. :D
 

brookj1986

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Hmmm. That's a tough question. I love my delrin tips. If it were to be a combo tip/cap, I'd probably go a smaller bore -- maybe the kayfun v2 or taifun gt sized or maybe slightly larger, but not the kayfun 3.1 style tip,that's too small. Just my opinion. Especially if there's a lot of airflow, a thin bore would slightly reduce the airflow control.
 
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Nautilusfan

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Agreed, I wouldn't want to go thin enough to reduce the flow. I think I'D rather just do the caps and tips separate.

That being said I much prefer delrin tips to any metal tips.

If you do the tips separate then you could offer both standard bore and wide :D Delrin would be ok or some other heat dissipating material :)
 

Tbev

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Usually I start off with a chunk of billet aluminum, brass, bronze,copper or titanium pretty much all start off something like this:

Aluminum:

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Bronze:
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After I get the block down to size I cut the cap off with a band saw.

Then using that boring bar I get the bottle and battery holes bored out to size. ..you'd be surprised how much batteries varry in diameter..Even older batteries vs. newer batteries of the same kind.

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After I drill and tap holes to hold the cap to the body it's back to the mill to deck all the sides again to true everything up.
This is one of the many times I use a fly mill.

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Or a lil bit o this:

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And a lil bita
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Then I do the corners.
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