Home-made tank (tankomizer) : instructions ...

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kinabaloo

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A tankomizer has the following advantages :

* Longer lasting (the 20ml syringes model holds ~4ml e-liquid)
* A more consistent vape and much less chance of filler burning
* Can see when to refill (no guessing)
* Cartomizers will have a longer life (can be used for longer)

Tankomizer build instructions ...

Requires (minimum): 2 x syringes (w/o needles). 10ml : slim; 20ml standard; 30ml : fat.

Cost only ~ $0.20 - $0.60 each. For example, Animal Health Express

sy.png


Time to make : ~ 20 minutes.

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1) Punch hole or hacksaw / dremel (2mm open) slot in cartomizer, 1.5 - 2 cm above the connector (so that it will be above the rubber stopper and open to the liquid in the tank).

Punch method

Either use a sharp tough screw and hammer (and care) or, best, a 'saddle valve' (do a couple of turns after it 'pops' through).

saddle.png


Dremel / Hacksaw method (preferred, seems to be more reliable at achieving a good result)

Make a 'slot' (~1mm wide). If use a dremel, make sure carto filler is damp first (prevents melting).
dremel.png


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2) Cut a section of plastic syringe tube to a bit shorter than carto (with a pipe-cutter, hacksaw or sharp knife).

File edges smooth, especially the insides. A pipe cutter works well for this; then little or no filing is necessary.

pipec.png


When using a tube cutter it's necessary to put a dowel or metal tube inside the syringe barrel so that it doesn't get squashed while cutting.

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3) Use an old carto to punch holes in the rubber stoppers (a rubber mallet is ideal).

Place on a hard flat surface (with a sheet of paper between) and tap the connector end to punch through the plungers.

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4) The tankomiser can now be used, but to make refilling easy, a plugged refill hole can be made in the outer syringe tube (near one end).

Earing-back method

A belt hole punch works well for a small hole through the syringe barrel. A rubber earring back fits perfectly in the 2nd smallest hole that the belt hole punch will make.

One problem with the earring backs is that they have a small hole in them that the earring post goes through. This has to be stopped up in order to use them as a stopper. There are a variety of things you can use to stop up the hole. You can use a head pin (jewelery finding used to make earrings), you can use an actual post earring (have to clip off some of the post), you could use a thumb tack, a stick pin, anything small enough to fit through the hole.

If you're a girl, add a crystal or some sort of decorative thing.

earing.png


Or, earing cushions like these would work well (fit a 1/8" hole (but check the brand you have/buy for best size) and are about 1/4" at their widest) :

plugs.png


https://www.riogrande.com/Product/Rubber-Ear-Clip-Cushions/631059

Small plunger method (larger hole)

Uses the rubber plunger from a small plastic syringe; 3ml size or smaller.

Drill a hole a little smaller than the plunger's between-rings diameter (drill a pilot hole first of all) and then use the plunger to seal the hole.

Alternatively, use a dremmel. First use the weird little screw-like bit, then a routing bit to open the hole up to the right size.

drem1.jpg
drem2.jpg


Some people use a leather wheel punch.

Another possibility :

spart.png
sp2.png


10ml and 3ml Excel syringe plunger holders. "The 10ml one fit tight in the 1/8th hole I had punched for the earring rubber. Obviously the 3ml would need a smaller hole. I have no idea what size though. Now these stick out further than the earring rubbers do. For that reason I prefer the rubbers. But hey, if you don't want to have to buy yet another thing, and you have a workable plunger laying around, why not give it a try. Note that the 20ml excel plungers (at least the ones I have) have a different tip on them that is not suitable."

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5) Assemble like this :

tank10mls.png


tanks3.png


Build up a collection for different flavors :

tanks2.png


A 10ml syringe (BD brand at least) can (just) fit into the common 2xAA hobby box, making a long-lasting yet small unit :

aa_tank.png


The original thread (long), started by my4jewels, is here: http://www.e-cigarette-forum.com/fo...756-homemade-syringe-tank-mod-looks-easy.html

This post is a summary of all the ideas and experience from there and the many people who contributed.

This video by David is what started this off.
 
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kinabaloo

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OK, Im completely confused about the assembly part. How does the fluid make it into the carto with the rubber stoppers? I understand the drip tip but it still looks sealed to me. Also how do you keep from flooding the carto?

Step 1 is to put a slot (or hole) in the carto. The liquid from the tank feeds into the carto through that. It is best to add some liquid to the carto as well as the tank if the carto is dry (new).
 
Would it be wise to add more than one? Say two, so that you don't have to keep rotating it or is that just dumb

You can forget about angles; the hole need only come into contact with the liquid occasinaly. There might well be a point where you have to refill before all the liquid is used. As with whether 1 or 2 holes works better, experience varies and you have to play it by ear.

My feeling is that one hole which is of the slot type gets most votes. It will depend on your carto brand for one.
 

Spazmelda

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Would it be wise to add more than one? Say two, so that you don't have to keep rotating it or is that just dumb

Sometimes I put two slots in my carto, one right on top of each other. If the carto is flooding, I push the tank up so that the rubber stopper covers one of the slots. If the juice doesn't wick well, I expose both of the slots. I haven't exactly figured out which works best and I think it may depend on the type of juice and maybe how packed the filler is in the carto (?). Anyway, I'm still experimenting with that to figure out what works best for me.
 

dragonlover

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I found one hole/slot for a dual works well. On a boge two -one on each side. Start with a smaller hole it can always be made bigger or you can get prepunched cartos!

Would it be wise to add more than one? Say two, so that you don't have to keep rotating it or is that just dumb
 

Iffy

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how much for one. ;^)

It cost me $3.10 (shipping factored in) to make a syringe tank. My only additional expenditure was the saddle clamp valve to punch carto holes. I already had the tubing cutter and drill/bits.

Mad Vapes now has a DUAL COIL TANK CARTO with a drip tip for $11.99.
 

Iffy

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Sometimes the carto dies before all the liquid is gone then its messy to change the tank or recover the juice but at about 2.50 a tank its not a loss I'll cry over.

Since I made filler ports for mine, I just use a syringe to remove the tank's joose.

Only had to do that once thus far! The draw on my darkest joose tank got unbearable. I've yet to lose a coil!
 
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