Most common KF/R91 (and clone) errors and issues... when using cotton or similar fiber wicking, with a single, horizontal coil:
1. Wick too dense - using unrolled cotton balls, 1/16" thin X 5/16" to 3/8" max wide strip - roll it just snug enough for item #2.
2. Wick too tight in coil - cut from make-up sheets or unrolled ball - a
slight drag only on the pull-through.
Items 1 & 2 can cause a reduction in capillary action to and in the coil, resulting in poor vaporization and burnt wick.
3. Wick length - approximately 1" (25mm) long. Enough to reach and mostly cover the juice deck. (length, unless it's way too short or stupid long, is actually a non issue)
4. Coil relative to air tube/positive deck - coil should be at least 1mm above the deck to obtain best air flow around the coil and reduce the possibility of juice overrun into air tube. I generally run 1.5-2mm.
5. Excessive outside air flow allotment - A fairly recent issue due to (owner) enlarged air ports and KF clones that have departed from the original, well developed SvoeMesto design.
Too much of available draw vacuum is used to draw in fresh air... and not enough to elevate the juice
boundary layer up to the wick. Resulting in dry hits and burned wicking. This occurs when:
a. The atty has been modified to increase air flow.
b. The atty is a "high flow" design clone.
c. Some clones when the AFC screw is removed, or in combination with a. & b.
6. Inadequate current for the resistance - basic
Ohms Law calculation - see sigline hyperlinks.
7. Loose positive deck - Air tube/screw not adequately tightened, causing the positive deck to rotate and dead short against the negative block.
8. Air leaks - Most likely... the chimney o-ring in the top cap. Results in flooding because minimum negative pressure (vacuum) cannot be maintained in the liquid chamber.
There are a few more... but they're pretty rare, or very specific to the individual build and/or atty. ;-)