How to: Build the Puck

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danwelsh

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pics of my second puck, it was a little more difficult soldering in that weenie little space.:)
 

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DigitalMan

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Apr 22, 2012
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Thanks, Puck... for the compliment and the Puck, itself. Still haven't had anything but enjoyment with this box mod. It built my confidence up enough to go a little deeper into the rabbit hole. I got some parts now to build more of a "nico-stick" type box, using a 14500, but the Puck will always be my first. (and very likely not my last):vapor:
 

danwelsh

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Is that a "one deep" AA box? I'd like to try that next time around. (Sweet artwork, BTW. Where'd you get it??)

yeah, that's a one deep AA box, if you mean where'd i get the box i got it at the source store. and the artwork is actually from a box that my led zeppelin wallet came in, the blue stop sign shaped thing was a button for a mod box that was broken, it hides the screw hole that was there very well. :)
 
I am about to build my puck this weekend and I can't wait! What i am wondering is I have a 901 to 510 adapter can i just use this to use my 510 atty's or do i need a real 510 connector.

Yes, I use a 901 (battery) to 510 (atty) adapter on the "M-type Coaxial Power Jack – RS# 274-1582" which I put in mine.

Notice the center pin in the RS power jack is split. You may want to stick a knife in the middle of it to spread it a little to make contact in the center hole of your adapter. Do that before you glue the power jack in. If you have a multimeter, put your adapter on the power jack and check the continuity from the corresponding tab at the bottom of the power jack to the center part on the 510 side of your adapter - again before you glue the power jack in.

One good thing about using the RS power jack is it has plenty of side area to glue it in. I used the QuikSteel mentioned in the instructions, great stuff, was at my wallymart in the automotive section, not hardware.

I used only a 100 ohm resistor (RS 271-1108, 5 pack), not 470 ohm, to the LED (RS 276-021 I believe I used). That will deliver around 25mA to the LED when using NiMH batts, which about right.

I'll say again - the T handle pipe reamer from Harbor Freight Tools, # 66936, around $3.50, is invaluable for this build. Good luck with it!
 

boardopboy

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OK. We'll call that a catastrophic failure. Not sure what I did wrong, but when i flipped the switch to test it, smoke came from the battery case. Opened it up, and the battery contacts had fried and pulled them selves tight.

Shorted out somewhere. I suspect the 510 connection. I dunno.

Bummer.
 

TomCatt

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