Just For LM2596 Users

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BJ43

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I've just received my LM2596 boards from China. I ordered 10 but it looks like they're old style, i.e. they don't have the holes for the switch. Any way to use a lower amp switch with these old style boards?

It is a PITA but you can. Lift the 5 pin off the board, 330k R between pin 1 and pin 5.. Your low amp switch would then go between the lifted pin 5 and ground.

 

davidegee

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It is a PITA but you can. Lift the 5 pin off the board, 330k R between pin 1 and pin 5.. Your low amp switch would then go between the lifted pin 5 and ground.


Thanks. I had seen that earlier in the thread (read it all) but hoping there may be a simpler way now.

I have already bought some tasty 2 amp switches that I was hoping to use
 

Cavediver

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davidegee

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I've been playing around with one of these and successfully using it with batteries. Tonight i've hooked up a dell laptop jack to the board but it's not working. Using a multimeter I can see the 20v going in to the board ok, but the built in voltmeter isn't displaying anything. I can get a read using the neg output but nothing from the pos output. All the wiring is good, it's still working with the battery input. ANy suggestions, please?
 

BryanM

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I've been playing around with one of these and successfully using it with batteries. Tonight i've hooked up a dell laptop jack to the board but it's not working. Using a multimeter I can see the 20v going in to the board ok, but the built in voltmeter isn't displaying anything. I can get a read using the neg output but nothing from the pos output. All the wiring is good, it's still working with the battery input. ANy suggestions, please?

Double check the polarity of dell laptop jack into the module. I had the negative and positive swapped once, and experience the same result you found. At least with my module, having these swapped did not damage the board.
 

davidegee

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Double check the polarity of dell laptop jack into the module. I had the negative and positive swapped once, and experience the same result you found. At least with my module, having these swapped did not damage the board.

Done. Working :) Many thanks, and yes, I do feel stupid, but until 2 weeks ago I'd never soldered anything and didn't know how to use a multimeter, so I'm learning!
 

davidegee

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After a lot of reading and impatiently waiting for cheap parts to arrive from China, I recently embarked on modding journey.

I have zero experience of soldering, making holes in things, using epoxy putty, etc so it was all a steep learning curve.

I decided to start off with a large tin, a sort of concept box, with an LM2596 board, 2 x 18650 / dell laptop input and this is what I ended up with.

IMG_20130725_154918.jpg


You can select whether you’re powering from the laptop or batteries with the slide switch on the battery holder. This is also the kill switch.

IMG_20130725_154927.jpg


Standard cheap board, so you can switch to see the input voltage (19.4 in the picture above).

Chunky vandal resistant switch on the back. I also put some rubber feet on the bottom to protect the switch a little.

IMG_20130725_154950.jpg


Little hole on the front for the pot adjust. Can be done easily with your nail.

IMG_20130725_155026.jpg


Was an old battered tin already, so already marked, some epoxy on the inside of the tin I should really tidy and the atty isn’t quite straight but all in all it’s not too bad!

I have a couple of others on the go, including a LM2596 bull brand camera tin (all wired apart from the on off on switch for the voltmeter, which I’m still waiting for) and an unregulated ‘stealth’ cut down battery box, including integrated usb charging.

IMG_20130725_161125.jpg


Already using it regularly, but need to finish the top cap before I can say it’s done.

Loving my new hobby so far and have a few more tins ready to go already once these two are done!
 

BryanM

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Nice one. Looks like there's enough room in there to handle a couple 18650s instead of 14500s (thoughts for your next mod).

In my most recent tin, I've had trouble with the putty epoxy not bonding well to the inside. I think that maybe the inside of the tin needs to be scratched up a bit before applying the epoxy. Did you do this?

Any added diode to prevent accidentally keeping the switch on for the battery and DC connector connected? 19V is a bit much to start "accidentally" charging your 14500s.
 

davidegee

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May 29, 2013
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Nice one. Looks like there's enough room in there to handle a couple 18650s instead of 14500s (thoughts for your next mod).

In my most recent tin, I've had trouble with the putty epoxy not bonding well to the inside. I think that maybe the inside of the tin needs to be scratched up a bit before applying the epoxy. Did you do this?

Any added diode to prevent accidentally keeping the switch on for the battery and DC connector connected? 19V is a bit much to start "accidentally" charging your 14500s.

Thanks!

They're 18650's in there already. It's a good size tin!

The putty was ok. Just rammed it in there and it seemed to hold fine.

The switch means the battery and DC are never live at the same time. I don't think there's much chance of an accident. Fingers crossed, anyway!
 

davidegee

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May 29, 2013
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I got home from work and my on-off-on switches were here, so I thought I may as well finish off my original camera tin mod…

IMG_20130729_203555.jpg

IMG_20130729_203754.jpg

IMG_20130729_203807.jpg

IMG_20130729_203847.jpg


Includes kill switch, volt meter in and out voltage switcher and a cool button position.

My fav DIY so far :)

Shame I scratched the tin so much in the process. I wrapped my second tin in decorators tape to protect the outside during building. Much better!
 

davidegee

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May 29, 2013
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(post should have been before previous)

Wife and baby went away for a couple of days yesterday lunchtime, so I thought I’d test one of the new potentiometers I got this week.

Then I thought I’d try out using hot glue for the first time.

I ended up with this..

IMG_20130728_193824.jpg

IMG_20130728_194000.jpg

IMG_20130728_194054.jpg

IMG_20130728_194103.jpg


I’m going to cut the pot shaft down and do a bit more gluing but a pretty quick turnaround for me!

I've also been advised hot glue is no good for the atty connector. I may need to epoxy it..
 
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