Good mornin' Z, all I can do is give you an impression at this point having run three OCC's (2x.05Ω Sub+Min, 1x1.2Ω Sub) by way of this post on the main ProtankMicro thread
Protank MicroCoil Discussion!!
As typical of Kanger factory coils about 3-4 days with a mid to densely pigmented high-VG tobacco before saturation begins to affect performance. I've been researching alternatives to cleaning silica and other synthetics using VG to purge (or dilute) the juice in lieu of cleaning, dry burning, etc. It's been moderately effective at minimizing dry hit or scorched tasting episodes beyond the 4-days. Discoloration of juice is an important indicator that you've reached the saturation limits for JC (Japanese cotton). Another, increased draw resistance or vapor output.
Using the gradual increase of diluting darkened juice and purging every 3rd fill or so (as much as 50% of refill) I was able to stretch the .5Ω coils out to 10 days. Ironically the both improved slightly for flavor. You'll notice that dilution will not necessarily affect flavor much because you are experiencing
reduction of the flavoring (think reheated soups, tasty!). The 1.2Ω coil saw better flavor production particularly at lower power despite the airier more diffuse vapor result. These are not flavor coil designs. And the durability of the thicker wire will not appreciable increase their utility particularly at higher power as evident by this...
You'll notice some of the pixie dust on my left thumb. That is residual powder-like flake of a single continuous scale of solid accretion, like very soft pumice, that was affixed to the top of the coil from end-to-end. Carbonization first is
conductive so if substantial as in this case will increase your resistance in operation continuing the process of aggregation, an endless circle once begun. Also, such surface deposits trap that heat locally reducing output turning the coil area into a little oven rather than an effective vaporizing element. It may seem cooler. It's not. You're cooking the juice.
In context this particular coil was run out to 10-days and periodically run out to 45W where it performed well. Also some of you will see some considerable improvement in vape time if you're using lighter juices or straight VG over the above. Perhaps weeks before the onset of saturation. This was not a worst case test but a serious challenge for pigmented flavored juices.
Overall I see this as a considerable improvement in overall coil design on the part of Kanger. One I believe we can improve upon as rebuilders and particularly with the use of synthetics for those of us who can't rebuild every few days. And rewicking these massive, generously cotton packed factory coils made accordingly delicate will not be an easy proposition for most without seriously distorting them. The kind of thing that would make beginners say
ehhh, rebuilding's not for me. Definitely after trying to vape one.
Don't rush, we got the hook-up.
To try to minimize early saturation may I suggest you swap out batteries as soon as you detect any of the above. No faster way to gunk a coil than to run it with insufficient or unstable power.
The best recommendation would be to rebuild a proper electrical wind, symmetrical and tensioned whether open or a contact coil. This affords us the best efficiency alternatives possible. The subject by the way of my postings on the moderate>advanced thread
Protank MicroCoil Discussion!!
Good luck. See ya there.