BJ Great Idea.
I will keep it short to the specs and pics. Hopefully the sequence below can help others. Details/commentary for my set-ups are in the other
thread.
Version 1:
AGA-T, 5mmx20mm 4amp Fuse Radio Shack (ID est ~3.5), 28ga Kanthal A-1, 1.7ohm #500 ss mesh rolled tight.
Glass tube length ~10mm
Results: Okay vape. Tried airflow in all different angles from wick
Version 2:
AGA-T, 5mmx20mm 4amp Fuse Radio Shack (ID est ~3.5), 28ga Kanthal A-1, 1.7ohm #500 ss mesh rolled tight
Glass Tube length ~6-7mm
Results: Okay vape, but better than version 1. Best with airhole aligned with wick
Version 3:
AGA-T, 3MM OD / 2.4 ID Pyrex Glass Wilmad Labglass, 28ga Kanthal A-1, 1.7ohm #500 mesh rolled tight,
Glass tube ~5-6mm. (just above airhole height)
Results: Good vape, still a bit airy, better vapor production, but quality still okay. Best with airhole aligned with wick
Version 4:
AGA-T, 3MM OD / 2.4 ID Pyrex Glass Wilmad Labglass, 28ga Kanthal A-1, 1.5ohm #500 mesh rolled tight
Glass Tube ~5-6mm off of base. (Aligned with wick/airhole slightly above tube tip)
Result: Much better. Adding washer improved airflow/minimized non-coiled wire. Good vapor production, good taste, not better than coil-on-mesh genny.
Version 5:
AGA-T, 3MM OD / 2.4 ID Pyrex Glass Wilmad Labglass, 28ga Kanthal A-1, 1.3ohm #500 mesh rolled tight
Glass tube ~4mm off of base, raised mesh 3mm above tube. (Aligned with wick/airhole slightly above glass tube tip)
Result: Very Good! Much improved vapor production, good taste, but not quite as good as a coil-on-mesh genny.
i used the same coil wire for all the Wilmad glass versions, so it pretty beat-up... Still work in progress: either coil isolation and/or improved air flow dynamics are next up.