Did my first rebuild today for an EVOD/PT atty head. I think it went pretty well, it rang in at 2.1 Ohms when hooked up to my eVic. It's sitting right now in a cup of hot water and will be for a few more hours. I had a few questions/comments about the experience since I didn't get a chance to use it yet and was hoping for some answers:
1. How important is it that the silica/cotton stays eye-level with the wick slot? I noticed my coil was a tiny bit lower than the wick slots, possibly due to pulling the legs taut on the other end.
Congratulations! Your questions are all very good. And they really relate very well to important points regarding heads and their assembly. Sorry about the long answers, lots of information related to your questions.
Short Answer: A must, or you will crimp the flow of juice.
One of the most important reasons this
thread is helpful is because it speaks to the point of localizing the coil and the use of a standard winding gauge or guide. This is vital for a number of reasons; and, one is that you don't want to crimp or constrain the wick in any way. It will impede the flow of
juice through the coil. When a rigid guide is not used or a generic one like a needle the coil axis can be brought below (or above) the threshold of the head assembly slot arching the coil. Not only can this crimp the wick but may result in the distortion of a loosely wound coil having too tight contact on the bottom and loose or open turns on top. This is one of several causes for the effect you describe in your following point. Lower placement of the wick may impact how effective the top wick is in closing off the top of slot. So you may get seeping there in excess of the top wick's ability to absorb it or block it. Any excess eventually makes its way to the bottom of the assembly and 510 connection potentially resulting in leaking or incidental shorting which may affect resistance and of course performance.
2. As recommended by a well-respected video on Youtube, I did 6 wraps, 3 left and 3 right. I noticed that when I fired the battery, 2 of them were glowing after 2 seconds whereas the other wraps took close to 5 seconds to turn red.
Short Answer: And what exactly did he say that will get you?
What is the wire spec, wick diameter/type, resistance of a stock head/wick you liked? Why not start there? Which is better, a result someone else liked? Or one that you personally enjoyed?
It takes a little time to learn the important essentials to really reap the incredible benefits of this technology. But it doesn't have to be many weeks or months, certainly not years as some experience. When that happens we eventually come to understand that it's about
temperature. Vaping is closer to cooking than anything else. The measure of temperature, the stove-top dial here is
resistance coupled with the power we apply,
voltage. That is what gets us the desired temperature goal. In a variable voltage or wattage device like an eVic we can target the temperature directly. In a mechanical we have to design a coil that will produce that heat range with the power that's typically attainable 3.7-4.1 volts. Once we decide on the temperature range we enjoy, say 6-7 watts, then we can conclude that we can easily match that at about 2.2 ohms. Buy those heads, rebuild them or build new coil elements for those devices that use them.
There are a million combinations of what number of wraps someone said on this forum or youtube. You can waste a lot of time trying them. If they demo, description, video is not correct electrically you will see the result you're seeing...
hot spots. The cause is in general termed
asymmetry. There needs to be a uniform physical relationship of the coil, to the wick, to the assembly and termination points for electrons to flow freely and avoid such concentrations. Just like our bodies need balanced circulation. In a clearo
crooked or crossed positive legs short.
Find a central starting point, like Kanger's 1.8Ω or 2.2Ω popular heads. Work from there. Try rebuilding. The improvements over a factory coil can be remarkable in terms of bringing out improved flavor and vapor. However, if you lack the understanding why circuits underperform you won't see the best of it. Perhaps an improvement which will be satisfactory to some, but inconsistent. What you want is predictable and repeatable, as much as possible — because you cooked it yourself. Lots of info on this thread and external links that discuss what an electrically correct coil and placement is. That address the specific issues of inefficient vaporization.
3. After inserting the rubber grommet and then the pin to lock in the coil legs, how important is it that you cut it as close to the rubber grommet as possible? I did not have a wirecutter on me at work, so I used regular scissors and had ~1mm sticking out that I pressed up against the rubber.
Short Answer: You must, or you may experience shorts or variations in resistance.
You don't want to leave a leg hanger. It may come in contact with the housing of the assembly (ground) and produce an intermittent short just through slight movement of the device as you vape. Use small instrument flat-head screw or similar to tuck in (under the grommet) any protrusion you can feel or see for the positive. A negative hanger too can cause dragging or rough threading and deter proper seating of the head. Don't want those either. If you don't seat the head fully you may see incomplete conductivity affecting both resistance and efficiency. While you're at it, check that the grommet is not unduly compressed. If it bulges it could push out a hanger. Worse, it will bulge out into the channel between the assembly and base reducing air flow. A common problem people often misattribute to their atomizer's design or failure when in fact it's the assumption that tighter is necessarily better. It's simply supposed to be just right. What the design called for. And the factory build is a good starting point. One that can be improved, but basic electrical and physical principles can't be.
4. Why after dry burning was it recommended to put into hot water? I used 32GA kanthal and 2mm ekowool -I thought Ekowool is Ekowool due to it's ecological nature. Or is that maybe only recommended for cotton and regular silica builds?
Short Answer: Taste!
When you dry burn you cook off caramelized juice residue from the coil, and the wick as well. It varies with the media. Some cleans more efficiently (ceramic, Eko); but cotton, you can't dry burn at all. Silica, clean(?), is oxymoron in my experience except for very light use and juices. After a dry burn some soiling remains on any wick. This can affect flavor and sometimes rinsing washing, soaking in water, distilled water, denatured alcohol, vodka, etc. may help. If you're flavor sensitive, it all affects flavor. I use a very efficient high-temperature wicking material and coil designs I've talked about on this thread and related others. Presently I'm soaking the tank and head after about six tank fills (a dozen half-fills, as I seldom vape below that level to maintain optimal vacuum). Perhaps doing brief dry burns once or twice in between during a tank refill to max out the flow, for both flavor and vapor. No rinsing necessary.
Well yeah, I'd really like to recommend to everyone that they try rebuilding. And particularly a
tension wind onto a small screwdriver bit that fits their clearo to produce tight symmetrical coils. The following may be self-explanatory…
Kids do hoop rings every day that are better fashioned electrically than the common hand winds we normally do. A tension wind with an initial proper geometry and metal memory, like a screen door spring, will perform more efficiently and durably than the freehand winds we're all familiar with. Using the methods described here and on the more advanced...
http://www.e-cigarette-forum.com/forum/clearomizers/486794-protank-microcoil-discussion.html...you can find what you need to build for the temperature target that best brings out what you love most about your favorite vape.
Good luck all.
