Hello My Friends,
On my last couple of builds, 6/5 wrap-30 gauge Kanthal-.070 I.D.-1.5 ohm coil and Rayon. One had Grants Vanilla Custard 50/50 pg/vg and one had 5 Pawns, Castle Long at 50/50 pg/vg both at 6mg nic.
Both of my KPT2's were set up at the same time, and after maybe 3 refills I was tasting a hint of burnt. I pulled the coils just to see what was going on and this is what I found.
Both of the coils had gunk built up only on the outside edges or wraps, I pulled the wicks on both and they came apart from the middle out or halves on both almost like the center disintegrated. I really can't say they did, but that's how they came apart. The coils weren't run at no higher than 10 watts. Plus, both started with excellent flavor and vapor.
I honestly don't believe it is coil build. So if anyone can suggest a possible cause, please chime in.
As Always

CRG