Just a bunch of bits and pieces here (thinking out loud).
Evolv sent back the two boards that I sent in for screen replacement, they sent back two brand new boards. Kudos to Evolv.
W Flask reports "atomizer low" at 0.07Ω.
My friend got his W clone yesterday also, he ask why he had to turn it up to 24 watts to achieve his 20 watt vape. I'll get on to figuring that out here shortly.
When I first got tracking email from USA warehouse it only said "Pre-Shipment Info Sent to USPS" or whatever. I thought Focal was still sing on it but my bad, USPS in North Carolina never scanned it. Came Priority and with juice.
Yeah, the Rayn board only works down to 0.1. Evolv's board technically works below that, but with a soft-limiter that cuts power quite a bit for builds that low.
I ran an additional 22ga stranded copper ground off the empty ground pad on the board, and attached it to the 510 alongside the existing 510 connection. That seemed to have cleared up some of the performance drop-off as battery charge dropped, but it's still not ideal. Also noticed that one tube performs better than the other, probably also related to grounding.
It works with two batteries installed, but with just one in the tube under the 510 it works much much better...with both batteries or just one installed in the tube opposite the 510 it runs at lower wattage and just feels weaker at the same temp settings.
Gonna tear it apart again tomorrow and try to run a chassis ground somewhere, and install a ring terminal on the 510 and ditch that cable (though I have the cable soldered to the brass nut).