Good! I tried aluminum foil (tripling the ply) and found that it did improve things. It was, as I recall, by about 1/2 what the brass did. I've also tried bare stranded copper wire (18-1) from the big box hardware store. Its performance was equal to the brass. (surprisingly, not better). It was a pain to work with, I ended up putting a couple of twists in the waist of it, then fanning out the strands under the spring plate and battery areas.
I like the brass shim because of the conductivity, strength and shape ratio. The shim is very thin; but, as far as I can tell, a 1cm wide strip of it will conduct just about all you could need. I suspect the copper did no better (although in theory, it should) because at such low currents, with such (relatively) large conducting parts, and for such short distances; there's not gonna be much voltage loss to begin with. As far as I understand it (which is barely), aluminum is a great conductor, but that is by weight. So, you may need a larger mass of it to perform the same.
Lastly, If I were not accidentally in possession of this brass shim. I would take a strand of copper wire (like household, 14gauge), strip the insulation, and beat it flat with a hammer. clean it real good, sand it smooth, bend it, and Federico's your uncle.
I like the brass shim because of the conductivity, strength and shape ratio. The shim is very thin; but, as far as I can tell, a 1cm wide strip of it will conduct just about all you could need. I suspect the copper did no better (although in theory, it should) because at such low currents, with such (relatively) large conducting parts, and for such short distances; there's not gonna be much voltage loss to begin with. As far as I understand it (which is barely), aluminum is a great conductor, but that is by weight. So, you may need a larger mass of it to perform the same.
Lastly, If I were not accidentally in possession of this brass shim. I would take a strand of copper wire (like household, 14gauge), strip the insulation, and beat it flat with a hammer. clean it real good, sand it smooth, bend it, and Federico's your uncle.
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