I'm not questioning your personal experience or knowledge at all, I'm just saying nobody has yet to actually put these attys though any sort of rigorous scientific testing, that I'm aware of at least. We can do research about the stuff we use in vaping, but that info is usually specific to another application or environment, and that information doesn't always accurately translate to vaping uses.
As far as our understanding of what's going on inside an atty in general (not specifically about dangers of wick materials) think about porting and polishing the heads on a motor. It seems very simple. You make the airpath larger and smoother. But it's nowhere near that simple. Without a specially designed diagnostic tool (a flowbench) it's a nightmare. There are a lot of complex things going on inside there, it's not just air flowing through tubes like it seems.
I believe the workings of an atty are similar, it seems simple, but there's a lot more going on with the way fresh airflow, the vapor flow, heat distribution, etc all work together.
We know of the variables like airflow, wick type, wick size, resistance and power levels, but it still goes way deeper than that. Lets consider one single variable, wire.
Looking at the coil as one single variable:
Wire material. Kanthal, Nicrome, R41, various new materials being sold as vaping wire. How do they all perform? What do they effect? Well, we comment on vapor, flavor, and TH.
Wire type. round, flat, single strand, twisted with any number of strands, mixes of gauges, braided wire, clapton coil wire, mundy wire. What all does that effect? Well, we comment on vapor, flavor, and TH.
Coil design: round coil, compressed wraps, spaced wraps, big coils, small coils, coils that aren't even coils, coils wicked inside out. What all does that effect? Well, we comment on vapor, flavor, and TH.
I won't even mention wicks. So all those variables, which have variables of their own, which have variables of their own. Pretty much all we comment on is flavor, vapor, th. Heatup time is mentioned along with some other things.
HOW do any of these things make more flavor, better flavor, more vapor, thicker vapor, smoother vapor, etc? Is it smaller vapor droplet size? Larger vapor droplet size? Changes in water content in the droplets, higher or lower? Who knows? Where are the pages and pages of data sheets, numbers and figures, not just people's opinions on what seems to taste better or put out more vapor? AFAIK it doesn't exist. Maybe the guys with PHDs are hiding them.
Vaping is pretty new in general, and the level of performance we are taking these RDAs to is even newer. As time goes on, whatever the product or industry, we learn more and more about it, and I'm just saying we are nowhere near the point of there being nothing left to learn. I think we are at the very start of really mastering atty design and function, not the end. Vaping is well within our ability to understand, but the work put into understanding fully just has not been done yet. In other words the art of vaping is strong, but the science of it still seems to be lacking.