Raptor Flip-Top VV Mod with 20A, 120W dc/dc converter...

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jakl_53

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Mar 12, 2013
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Southern Indiana
I am back to harass you wonderful people. I have been messing with this one raptor box off and on for the last couple months now. As of now it doesn't do anything even though everything looks right. I have a cheapo multimeter on hand. Any suggestions on how to use it to figure out whats wrong? Or what's bad or hooked up wrong? This thing has been driving me up the wall and I just want to throw it away.
 

texanator

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Jun 20, 2014
98
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dfw,tx
Note to all builders using aluminum enclosures!

I've seen a large number of pictures of different kinds of home made builds, and I find it disturbing how many of them have minimal to almost no shrink tubing or liquid tape or electrical tape or any other type of insulation covering solder points, fets, the dc-dc converter modules and other components. Aluminum box conducts electricity and it is connecting to the ground via the 510 connector. It only takes one accidental bump on an uninsulated component to touch the ground and short the circuitry. Be safe, be smart and insulate your work!
 

texanator

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Jun 20, 2014
98
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dfw,tx
Some mail arrived from China today... the part on the right side.

usb_charger_module.jpg

It's a 1A usb charger module. Raptor chip for scale (out of bananas).
 

jakl_53

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Mar 12, 2013
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Southern Indiana
I did check the zener and it's right. And the diagram that my Tapatalk is showing on page one is how i have it hooked up. Pot, 3 pole switch, fuses, and volt meter. The last time I messed with it the pot was messed up and so was my box. New pot and I started fresh with the new box. I knew it worked before but now it isn't. Nothing looks burnt and I don't see any touching joints.
 

avpnut

Full Member
Jul 16, 2014
17
8
erie,pa USA
Some mail arrived from China today... the part on the right side.

View attachment 363409

It's a 1A usb charger module. Raptor chip for scale (out of bananas).

were you able to find a switch to handle the amperage? I have been searching for a high amp 3pdt switch for my schematic, the one i had that i put in my first box was out of and old panel for a huge hydraulic extrusion press. I am working on something different atm, i willl hopefully have pictures when its done.
 

KurrptSenate

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Oct 9, 2013
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were you able to find a switch to handle the amperage? I have been searching for a high amp 3pdt switch for my schematic, the one i had that i put in my first box was out of and old panel for a huge hydraulic extrusion press. I am working on something different atm, i willl hopefully have pictures when its done.

couldn't you just have the mosfet handle the load before it goes to the switch?
 

texanator

Senior Member
Jun 20, 2014
98
53
dfw,tx

texanator

Senior Member
Jun 20, 2014
98
53
dfw,tx
That looks really promising. As I'm seeing this, with a spdt slide sw you select charge mode or fire mode and the center off acts as no idle drain and master kill.
edit-and it's low current so a micro slide switch should work.

Where would the spdt on-off-on go? what exactly are those logic points? especially the M1 gate (logic 2) should connect somewhere?
 

jeepster67

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Jan 8, 2014
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Wenatchee, WA, USA
I'm a little confused. The listed fets are n-channel so the gate would be positive but I'm having difficulty visualizing how that would actually work. My first thought was that logic 1 and 2 connect to the positive of cell 2 through a spst switch but i keep confusing myself as try to think through the circuit. I'm not sure if I fully understand how mosfets work.
Anyone with actual electronics experience want to chime in? I've been working with electricity in electric motors/HVAC/industrial controls for 20+ years but am just beginning to learn this stuff as a hobby.
 

Rapture

Super Member
ECF Veteran
Aug 30, 2012
338
79
Bay Area California
Note to all builders using aluminum enclosures!

I've seen a large number of pictures of different kinds of home made builds, and I find it disturbing how many of them have minimal to almost no shrink tubing or liquid tape or electrical tape or any other type of insulation covering solder points, fets, the dc-dc converter modules and other components. Aluminum box conducts electricity and it is connecting to the ground via the 510 connector. It only takes one accidental bump on an uninsulated component to touch the ground and short the circuitry. Be safe, be smart and insulate your work!

I agree. Ive seen some on ebay too. I shrink tube all my solder joints even in the abs boxes. Just a good practice anyways.
 
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