You are asking good questions and without actually studying it empirically, no one can answer them for certain. I think the concerns you raise are very likely (or even almost certainly) not actually happening inside a properly functioning atomizer and I can give lots of reasons why, but the reality is, I cant "prove" that without conducting a well designed study. For now, I am comfortable that eJuice, even gunked eJuice, is not reactive with nickel oxide and will not leach nickel into the vape stream. Is there something I don't know or didn't consider -- could be, but the properties of nickel and its oxide are pretty well known and like I said, I'm ok with what I'm doing.
The revelation about aldehydes (and other byproducts of overheating ejuice) was really very useful and may be part of what pushed the efforts to mass market temp control devices.
Where Dr. F and I part ways is where he says "don't dry burn" because it's dangerous and it does some vague molecular magic that is bad. The guy may be a brilliant cardiologist, but this statement goes way beyond his medical expertise. To help him out and giving him all benefit of doubt, I'd change his statement to "don't dry burn because, even though it appears very unlikely, we don't know for certain if elemental metals or their oxides might result thereafter in the vape stream so until we do know for certain by actually paying for a study, it's safer not to dry burn."
After some consideration, I fully support his efforts to study everything because by doing so we will discover more about how to make vaping even safer and more enjoyable. Likely we will find something we don't know about vaping by studying all the trace materials in the vape stream. I don't support his approach of making definitive statements that do not appear to be supported by the science behind them and have not been shown to be true, especially if these statements can be twisted by regulators as another soldier in their parade of horribles about e-cigs. Dr. F seems to one of our very few real allies and I have a lot of respect for him, but that doesn't mean I agree with everything he says.