Both wires do need to be installed or you will short.
I'm not quite sure I'm following what you're saying. Scratch that. I'm positive I'm NOT following it.
There shouldn't be any significant difference either way.
Something I failed to consider when wrapping my 32 over 24 is that the ID of the clapton coil is smaller than the diameter of core wire. So if I'm using a 3.1mm rod, the diameter of the 24ga core is more like 3.5mm since 32ga is 0.2mm thick (x2). That's a considerable difference and I think I'll end up dropping a wrap to compensate. I'll probably try with a 2.4mm ID as well.
