You know, the more i think about it the less this sounds like a good idea to me. These LiPo bats can swell a little under normal use, and with age. Lets assume you could shave off that 1/2mm. If you have a zero clearance snug fit to begin with, and the cells swell, wheres that pressure going to go? The 2mm thick aluminum enclosure is not likely to give much.
At least, I dont think I would sandwich a bat in that tight in one of my own builds anyway!
Yeah, not good. I really need to search beyond these Hammond boxes.