Vapor Flask V3 DNA40 Clone thread

Status
Not open for further replies.

TheBloke

Ultra Member
Verified Member
Mar 30, 2015
2,800
3,549
45
Brighton, UK
This is how I confirmed how Nickel Purity operated:


Fire a coil at a given starting resistance. Monitor the screen, matching the live resistance display against the live temperature display. Find the point where these settle down, ie it's hovering around the same resistance and the same temperature. Check this on a TCR calculator, putting in the starting resistance, starting temperature, ending resistance (as shown on screen), ending temperature (as shown on screen) and the calc will tell you the coefficient used for that value.

Repeat tests at a range of NPs to be sure.

Within about 10 minutes of such tests it became apparent that the NP value was simply the coefficient - when NP was 60 the coefficient used was 0.006.

I would have declared it as that with full confidence immediately, had I not been at the time confused as to why the default was then NP70 and Titanium was better at NP42 not 35. But since it's become apparent that these are necessary adjustments counteracting the chronic low resistance reads of the chip.
 
  • Like
Reactions: Quantum Mech

dwcraig1

Vaping Master
ECF Veteran
Verified Member
Mar 17, 2012
9,013
49,267
Imperial Beach, California
But we're (I'm) talking wattage, it's vape just the same as the rest of my TP mods, even TP seems about the same.
If you think about how a mechanical would vapes with a .7Ω coil vs a 1.2Ω coil it would be a difference like night and day.
The board would supply the coil with way lower voltage if it figured it for 0.07Ω
If you recall a couple of days ago I probed the posts of a dripper on both SXK and evolv powered mods and got very similar voltages, this was before they hit TP
Oh, that was 2.02 volts with a .1Ω @ 28 watts at about 2 seconds @ 450 F (no air)
 
Last edited:
  • Like
Reactions: Quantum Mech

TheBloke

Ultra Member
Verified Member
Mar 30, 2015
2,800
3,549
45
Brighton, UK
But we're (I'm) talking wattage, it's vape just the same as the rest of my TP mods, even TP seems about the same.
If you think about how a mechanical would vapes with a .7Ω coil vs a 1.2Ω coil it would be a difference like night and day.
The board would supply the coil with way lower voltage if it figured it for 0.07Ω

Well if you're referring to NP95 you're talking TC - or at least, NP has no effect whatsoever outside TC mode. NP is used to modify the temperature calculations - it tells the chip what temperature to calculate from a given resistance rise. It does nothing when TC is off and/or if you're vaping Kanthal in Wattage mode.

But yeah I don't know about you findings that a 0.12Ω coil reading as 0.07Ω still vapes like a 0.12Ω in terms of the voltage sent. I haven't used the mod once in power mode thus far, and I have done almost no Ni200 testing. I've been using Stainless Steel, Resistherm and Titanium coils, in the resistance range 0.30Ω - 0.60Ω.

I don't know if I'd notice the difference in voltage between, say, 0.30Ω and 0.35Ω, especially as I've never used those wires before the last few days.

I can say with some certainty that the low reading of 0.07Ω (versus real of 0.12Ω) is used for TC calculations.

I cannot say whether it is used for the voltage calculations - but you are suggesting it is not.

So maybe the low resistance reading (0.07) is shown on the screen, and used for the TC calcs (hence high NP), but is not used to decide how much votlage to send for a given configured wattage. That would match both my findings and yours.

I don't know yet. I'll do testing of my own later, on wattage mode/sent volts.
 

aldenf

Ultra Member
ECF Veteran
Verified Member
Jun 26, 2014
2,558
10,293
NYC, NJ, USA
Hello all thank you for the help thus far.

a few quick clarifications to hopefully better explain the situation.

When i first got the device i realized there were a few problems with the battery cap threads. i cleaned those up as best possible yesterday. the battery connection problem has been getting worse and worse though. is there an explanation as to why it would get worse and worse? I am willing to try sanding the top plate, actually headed to the hardware store now to get some fine grain sand paper and steal wool. should i sand both the top plate and the case around the screws?

as for the 510 base plate here is a picture it appears to be a clean open area for the connection, please correct me if i am wrong.

View attachment 462415

thank you all again

Brain fart here, guys... With the apparently solid 510 ground, why would the top plate even be part of the circuit?
 

aldenf

Ultra Member
ECF Veteran
Verified Member
Jun 26, 2014
2,558
10,293
NYC, NJ, USA
It shares the ground with the 510
On the Evolv DNA 40 boards the batt minus and 510 ground are connected internally on the board, these appear to be the same.
Here's part of the problem perhaps getting a ground with the screws. Their pretty short and the holes that they go into on the box are beveled so no much threads biting.
They can be 10 mm long, I measured through the plate to thebottom of the holes and it's 12 mm.
11390361_1015637931793764_7899883666459403504_n.jpg

11407170_1015637965127094_652125264271010297_n.jpg

In the first picture I have a screw in the plate to show just how deep they go, bevel is at least 1 mm so not much thread contact

Why would they complete the board circuit by grounding through the body and topcap to the 510 ground? That seems silly...
 
  • Like
Reactions: Quantum Mech

Quantum Mech

Ultra Member
ECF Veteran
Jan 1, 2015
1,202
1,804
UK
@Quantum Mech, by battery sled do you mean the tube and the top positive connection?

@dwcraig1 have you pulled out the whole sled? anything i should know before trying to pull it out and start looking at the positive connections?
I was expecting separate dedicated battery sleds with live and earth coming from them like the SX Mini

From the pics above I now see its a tray/cradle holding batteries and board
 

Quantum Mech

Ultra Member
ECF Veteran
Jan 1, 2015
1,202
1,804
UK
thanks @dwcraig1 that helped a lot. super easy to do, with a little guidance

ok so here is the sled fully removed. things look ok is me the positve pins do look a little angled. does anyone see anything i don't here that i should be looking at?

View attachment 462495 View attachment 462496 View attachment 462497 View attachment 462498 View attachment 462499
That all looks good to me, better than I was expecting
The insulation split on the earth should not be an issue unless it can touch a circuit on the board when in place
Would just wrap some electrical tape round that to be sure

Looking at all the pics, the weak points are going to be the battery caps
The threads in the casing for the caps if they are not clean
And as @dwcraig1 found plus rectified the top plate to casing mating surfaces

with all these being good/cleaned up, chaffed earth wire insulated any further faults must be board related
 

aldenf

Ultra Member
ECF Veteran
Verified Member
Jun 26, 2014
2,558
10,293
NYC, NJ, USA
the red arrow shows where the 510 ground wire is soldered to the board, the board is using it also for the board's battery ground (which is chassis ground)
11412177_1015648585126032_5798137089343657980_n.jpg

The green arrow shows the unused pad, internally they are the same

That's just silly...
 
  • Like
Reactions: Quantum Mech

aldenf

Ultra Member
ECF Veteran
Verified Member
Jun 26, 2014
2,558
10,293
NYC, NJ, USA
NP is 95 is way higher than what Evolv should/will be using for their calcs - we would anticipate an NP around 60 to match what Evolv does (ie using the real coefficient of Ni200 of around 0.06)

The very high figure of NP 95 (the default is actually 70 - also too high, but not nearly as high as you're now using) is to compensate for the low resistance affecting the temperature predictions, because the base resistance of the coil is a multiplicative factor in that calculation.

The fact that it vapes as well as your Evolv board on a setting of NP95 suggests strongly,as I am finding as well, that the low resistance is real - it really thinks the coil is 0.07 not 0.12. Or at least, it uses that for its TC calculations; whether it also uses it for its voltage calculations (you suggested it did not) is perhaps another matter

This does't get us closer to understanding whether the low resistance is a deliberate marketing fudge, or a real mistake, but it does seem to prove that it's not purely a display issue. If it says 0.07 on the screen it also uses 0.07 internally, at least for TC calcs.

Just a thought... How does grounding through the battery ground on the board, rather than the 510 ground, effect the chipsets ability to measure resistance?
 
Last edited:

Quantum Mech

Ultra Member
ECF Veteran
Jan 1, 2015
1,202
1,804
UK
Just a thought... How does grounding thorough the battery ground on the board, rather than the 510 ground, effect the chipsets ability to measure resistance?

I don't think it will effect resistance reading as the live is fired through the board

Think its just done that way so the board knows there is a good earth to the 510

But they forgot about the mating surfaces

Piggy backing off the 510 earth wire to the battery would be the way forward I think
 
Last edited:
  • Like
Reactions: aldenf

aldenf

Ultra Member
ECF Veteran
Verified Member
Jun 26, 2014
2,558
10,293
NYC, NJ, USA
I don't think it will effect resistance reading as the live is fired through the board

Think its just done that way so the board knows there is a good earth to the 510

But they forgot about the mating surfaces

Piggy backing off the 510 earth wire to the board would be the way forward I think

I'm no PCB designer, but it seems to me, with all of the battery and resistance issues being reported, the first thing I would try is wiring the board the way it was intended to be wired.
 
  • Like
Reactions: Quantum Mech

Quantum Mech

Ultra Member
ECF Veteran
Jan 1, 2015
1,202
1,804
UK
I'm no PCB designer, but it seems to me, with all of the battery and resistance issues being reported, the first thing I would try is wiring the board the way it was intended to be wired.

Yeah me neither but I think we both have enough grasp to see that looks the better way

Maybe an electronics engineer will pop their head in see something we don't
 
  • Like
Reactions: aldenf

Quantum Mech

Ultra Member
ECF Veteran
Jan 1, 2015
1,202
1,804
UK
Looking at the pictures again there is no way of getting negative power direct from the battery as the sled does not have a negative post to tack onto

Cleaning up the underside of the top plate & mating surface of the case as dwcraig1 did is the only option

Or soldering a link wire between the top plate/510 & the casing

What a ball ache
 

JAlexander

Full Member
Jun 5, 2015
29
17
40
Ok so I cleaned out the battery cap area pretty well. But how clean do they need to be. I would say it is much more metal than anodizing/powdercoating. What of it is too loos in the battery cap. Is there something I could rap the battery cap in to make sure it is making a good connection? Just a though I am no at the mod and have not fixed the insulation issue. But once I do and put it back together, if it is still giving me issues. Is there something I could puns on the battery cap to make sure it is making a good connection. It is working with my applying a good amount of pressure to the battery cap
 
Status
Not open for further replies.

Users who are viewing this thread