They are not supposed to be used over 30 watts and your demanding better because you ran it at 45 watts I've had one of my subtanks since Xmas and I've run everything through at stated voltages and the insulator is still like new even though I have packets of replacements and of the dozen or so friends that have bought subtanks since Xmas including another I bought none NONE have any issue with the insulator. If your going to run things above spec your going to get problems run anything over it's spec you'll get problems issues of dissolving insulator in comparison to the number of subtanks sold is ridiculously minute well within the number that can be attributed to user error which from the one's I've seen is exactly what the problem was.
No response, not surprising.
Facts are facts. Insulators break down because of heat. I could make a build and fire it at 20 watts and it would put more heat into the deck than another build fired at 30 watts.
Heat to the deck depends on several factors:
1) the number of wraps,
2) size of wire
3) type of wire
4) material used for deck
5) how close the coil is to the deck
6) airflow through the chamber
7) and more
From a design perspective, the worst case scenario for all factors should be considered when selecting an insulator material. In the case of the Subtank, all of these factors could EASILY have been accommodated, but they were not. We have no idea whose fault it is in this case, but we do know what could be done in the future to avoid the problem happening again: throw one insulator from each batch in an oven and see when it melts.
Unless we acknowledge this, nothing is going to change. As a group, we need to be "part of the solution" not "part of the problem". Always blaming the User is counter-productive.
Like "Racehorse" said just above, I'm REALLY tired of posters making baseless statements about user error.