There's a difference between a hot vape (vapor exiting the atty) and a hot coil.
True this. You can have a coil operating at a high resistance (temp) and given adequate juice, airflow for power applied produce a moderate vape temp. I would say, provided it doesn't exceed the capacity of the atomizer. Otherwise, you mostly just make the atty hot after a tug or two. That happens and you're too hot no matter how good the build.
Trying to over-power an under-spec'd build gets us closer OT regarding nasties. There is I think at least an equal risk for low-power devices/rebuilding from the use of excessive power as evidenced by most of the studies I've seen.
A big oversize coil with just enough power to barely work gives a hotter vape because it's more efficient at heating the air than vaporizing the juice.…
See the wisdom of this seemingly simple statement, as I re-read it a few times. I wouldn't necessarily use the word efficient though; rather, an over-sized coil may be more effective at heating up more air (at low power, or any power) than vaporizing juice, i.e.
the real work. A gospel I've been preaching a long time about the aspect ratio of wire. And very little discussion on this forum or elsewhere for that matter on the possible secondary effects of such post-vaporization over-heating of juice aerosols for which differential studies would be beneficial of all aspects…wire and vaporization zone temps as wells these secondary effects…to really appreciate what's happening.
If I get your meaning, under-powered large winds in small atty's can barely work (at producing much actual vapor) but still be quite hot from a sensory standpoint. Yep, yes sir, I'd agree. And due to dispersion by heat expansion may appear very productive, if hot as you suggest.
A small coil at appropriate power in a larger device gives a cool vape, even when the coil is at max. safe temperature.
Yeah, I'd tend to agree. And if the coil/build are particularly efficient (at vaporization) you'll get a very rewarding vape in any atty. Me though, I'm an advocate of as much wire contact vaporization surface as the geometry will practically support reliably. That doesn't have to mean thick wire gauges though just more wire mass. Then you can limit or keep the vape cool by dialing back from there to a comfortable zone. What I've seen many suggest in this discussion and it makes sense.
Or how about, the appropriate power+air +wick for a moderate gauge and Ø for the atty geometry driven slightly to the high side of the res/power curve for the build? Sounds like a good plan to me. Either the median or the max that can be supported.
Good luck all.