FYI a few more details of my build, hope it helps someone.
I did not modify my fat daddy 510 - I shortened the inside length by fitting one of an extra brass nuts on the outside like this:
there's already a gap anyway so I saw no reason to cut down the inside to make it shorter, and it probably would have just barely fit even if I hadn't used it that way.
I also ordered some of Bap's plunger connectors but they didn't come in until today and I couldn't wait for them - but I did successfully get them installed in a fat daddy 510, without having to modify them at all.
I first used a 1/8th drill to widen the insulator a bit. Then I used a 9/64 all the way through.
Then, I VERY carefully used a 5/32ds bit to go about half way through the delrin to give space for the collar. then, just screw the delrin into the connector and carefully tap the pin into the delrin until it is flush. this should be exactly the right length for the plunger on the other side.
you only have a little room to solder your positive wire, but that sucker is stuck in there and isn't going anywhere unless you have a really long 510 atty to push it past the plunger.
works like a charm. see pics (hope they're big enough to see).



