Wait! Where'd ya get the FLIR???!
Doesn't everybody have one????

Wait! Where'd ya get the FLIR???!
You like cold coffee
Sorry for your loss BTW
Well I'll be!!! Me to!!!Meet Skaryfast.... 60kph on a pushbike is enough to make a man out of you!!!![]()
Off topic, but 60kph (37mph) is nuttin', I can hit 50mph on my leg powered roadbike no problem (albeit downhill). but still, i've never seen the point of these motorized bicycles, if you want exercise, ride a bike, if you want to go scary fast without exercise, get a motorcycle
Anyone mind filling me in on PWM? Oh, and also FLIR?After having worked with the Joye batteries for a while, I personally think that PWM is s simple and somewhat elegant methodology for controlling the delivered power to the atty. If I was scratch-designing a circuit, I think I'd go this route.
OK, I think this will be my last installment for a little while.. although I have other "projects" underway.
As I "teased" in a previous post... you can't have a "Super TorneGo I" unless you have a "Super TorneGo II".. right? So here it is.
One of my longstanding gripes about the standard PV design is that we have to unscrew the batteries and "replace" them every time they run out of charge. I think that is kinda silly. I don't have to do that with my electric toothbrush (inductively charged), I don't have to do that with my cell phone (plug-in), and I don't have to do that with my home cordless phones (charging base).
The Bartleby somewhat addresses that.. you can plug it into the USB cable and use it as a pass-thru while it is charging the battery. Kinda cool, but I find the cable to be a minor hassle. What I really want is a charging base. Sooooo....
The first step is to make a battery that can work with a charging base. I had the basics done for an inductive charging system, but I decided to "dumb it down" a bit and go with open contacts. So this is what a TorneGo II battery looks like with open contacts on the blunt end:
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You can see that I poked through the end cap, installed an insulator, and then made a center contact that is wired (with a protection diode) to the positive side of the battery. While I was in there.. I modified the stock Joye circuit that limits the effective voltage to the atty. This eGo/Tornado battery is a TRUE 3.7V BATTERY! And yes, that makes a difference!
Now I needed a charging base. I hogged this quick version out of Delrin, installed the pogo-contacts from a universal USB (Kanger) charger and then wired it to some external electronics for charging. Ultimately I will integrate the electronics into the base and put a LED indicator in/on it.
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And this is what it looks like when you slide the Super TorneGo II into the base:
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Ideally I will have one of these bases at my desk at work, at my desk here at the house, and probably on the console of my car. In-between vapes, instead of just laying the PV on my desk, it drop it into the charger where the battery gets "topped off". Based on my experience with the Bart and this unit, I know that if I vape for 15-20 seconds and then put it in the charging base, it will be fully "recovered" to full charge in about a minute. That works out perfectly.. even if you are a heavy chain-vaporer.
Yes, I can make a clip-on sleeve that connects the battery to a cable like a pass-thru... but why bother?
When I want to get up and move around, I take it out of the base and drop it in my pocket. I know I'm good for a couple of hours (at least) with the existing charge.
During a "hard night out" of heavy vaporizing, I can still swap out the battery with a charged one. But under normal circumstances..... I never have to unscrew the battery. Only when it ultimately dies and fails to take a charge.
The next obvious step is a PCC-style pocket sleeve. But unlike a traditional PCC, this one will be a simple "pack" with a hole in the top. I'll keep it in my shirt pocket (like I used to carry my analog pack).... and when I slide/drop the Super TorneGo II into the hole in the top, it will make contact inside (like the charging base) and refresh the battery on-the-fly. Grab the TorneGo by the mouthpiece, pull/slide it out of the PCC, and vape. Once I have this done, I will unscrew the battery from my PV about as often as I remove the battery from my cell phone. Which is just about never.
Enjoy!
The picture above shows the refilling process. The collar is rotated to expose the filling "port". Raw liquid is dripped or injected into the port, and then the collar is rotated to close the opening. It is not necessary to remove the atty or cartridge in order to refill the unit. It can be done "on the fly" and in a matter of seconds.
It should be noted that since the cartridge and cartridge filler aren't really used, it is possible to use this device with a "custom" atty and cartridge. The custom atty is cut-down and has had the bridge removed. The custom cartridge has also been cut-down and is nothing more than a mouthpiece. More on this later. I personally happen to like the length of the Super Bart with the standard atty and cartridge, so that's how I use it.
How does it vape? Just like a Bartleby will, with a perfect cartridge and atty. Clouds and clouds of vapor and good flavor and TH. The adjustability of the device allows you to "dial" the vapor from "thick and rich" with a lot of flavor and TH, to "thin and hot"... with little flavor at all. It's up to the user.
Anyone mind filling me in on PWM? Oh, and also FLIR?
Hey Scott!! Thanks for all the great pics and info! I'm working on one and am starting to gather parts and... I was thinking of a pump delivery system.... your collar system seems so much simpler... how's it working out?
Well.. for about 8 months now it's all I use. Each day, every day. And I'm a pretty heavy "vaporer".
I settled-in with the Super TorneGo I and II (preferring that form factor over the Bart). About mid-year I started dabbling in LR atomizers, and ultimately found one that worked well with my bottom-feeder, and gave decent longevity. After that I was pretty much "done" with the development.... and now I just use it.
Obviously it's not the ideal PV if you like to change flavors often.... but if you are one of those "this is my daily vape" kinda guys... I think it is the bomb.
Note that some of the "modders" on this forum have been doing some recent work with "Pill Fob Reservoir" bottom feed systems that incorporate some of the concepts that are in the Super TorneGo and Super Bart..... They've done some very nice work and have generated some excellent pictorial tutorials.
Heya Leaford! Good to see you drop in on this thread. I have long admired your work and efforts in the PV field.
Regarding PWM (and trying to not get too wordy):
There are a few different methods that folks often employ for reducing or regulating the power delivered to the heating coils in atomizers and cartomizers.
The simplest is probably the series dropping resistor. But it is wildly inefficient, and while it will/can reduce the power delivered to the coil... it doesn't actually regulate the power and delivered power will vary with battery voltage and coil resistance.
Linear regulators (LM780X, LM 317, etc.) can both reduce and regulate the delivered power... but they are also inefficient, generating a fair amount of heat. In essence, they take the power from the battery... deliver some to the coil.. and convert the rest to heat. Wasteful.
High frequency switching regulators both reduce and regulate the delivered power... and they are usually pretty dern efficient. I consider them to be an excellent choice, but it is often tough to get them in a small form factor that can handle the currents that we need in this market.
PWM: PWM (Pulse Width Modulation) doesn't really "reduce" or "regulate" the voltage as delivered from the battery. Instead, it delivers the voltage (and therefore power) in pulses... switching from fully on, to fully off. This is usually done very quickly (high frequency) so that the actual switching is not discernible. The duty cycle of the pulses ("on time" vs. "on + off time") becomes the controlling factor. 100% duty cycle would have the output "on" all of the time at full battery voltage. 50% duty cycle would have the output "on" for some short duration, and then "off" for the same duration. The "effective" voltage would be the RMS voltage of the waveform, and the delivered power correlates directly to the RMS voltage. Example: on most Joye battery systems the RMS voltage is about 3.1V.
If you look here: http://www.e-cigarette-forum.com/forum/joye-510/65055-battery-voltages-surprise.html you can find some more information on the "PWM" including some waveforms coming off of my oscilloscope.
As an aside... most modern light dimmers (AC) don't use voltage regulation either.. they use a form of PWM.. "chopping" the AC voltage waveform that is sent to the bulb, reducing the delivered power and causing it to "dim". On some of them you can even hear the bulb "buzz" as a function of the harmonics generated by the chopping frequency.
FLIR: Forward Looking Infrared. It's tres-kewl.![]()