Morning everyone! Well I woke up extra early so I decided to build one of the Hanna enclosures which finally showed yesterday. It was more of a challenge then building the ERM+'s, not as much room inside. I prepped the board by soldering on the JST and the Pos & Neg wires to a XT30 but once I set the board in the mod I discovered that it didn't look like enough room for both connectors. I left the JST and removed the XT30, I soldered the Pos & Neg wires to the board. With the board then being live I worried about bumping the board to the case and shorting it as I set it in place so I cut tiny pieces of kapton tape and covered all and any exposed components that might touch while making sure I didn't cover any of the grounding mounting pads. I also had to do a little surgery on the battery where the wires come out, the outer shrink wrap had a pucker that hit the case and would have forced the battery upwards, I carefully trimmed that as well and end wrap so the wires had more of a genital bend, that also bought me a tad more room which turned out to be just enough. The wire from the 510 to the board has to be very short and have a stout bend otherwise the battery will be hitting that, I replaced the stiff wire they had in the 510, shaped, trimmed and tinned the wire. I put the 510 back together after the board was in place then soldered it to the board, worked out well. Checking the mod resistance with a shorting tool (actually a FD 510 installing tool) once I got some pressure on the center pin I got a smooth consistent .004 ohm while screwing the tool in and out, looks like a decent working 510.
I'm impressed with these, everything is tight fitting, nicely machined, everything was drilled and tapped, buttons are a tight fit so no rattles, no blems on the two I got. Yeah nice little mod, smoking deal, may just order a couple more! Thanks again Steamer!
On, one thing I found in these, on the inside where the 510 threads are exposed, I found metal chips there. One had broke free and was inside the mod when I opened it, I took a dental pic and knocked the rest free, they could come loose and short the board so heads up.