I edited the post a bit to make it clearer
- NiFe70:
- Coil: 0.160Ω
- TCR: 0.005 = 50% per 100°C
- Therefore, for each 1°C of heating, resistance rises by 0.5%
- 0.160Ω * 0.5% = 0.00064Ω resistance rise per 1°C
- Accuracy is to nearest 0.001Ω: 0.001 / 0.00064 = 1.56
- This coil is accurate to nearest 1.56°C
- NiFe52:
- Coil: 0.296Ω
- TCR: 0.004 = 40% per 100°C
- Therefore, for each 1°C of heating, resistance rises by 0.4%
- 0.296Ω * 0.4% = 0.001184Ω resistance rise per °C
- Accuracy is to nearest 0.001Ω: 0.001 / 0.001184 = 0.84
- This coil is accurate to nearest 0.84°C
To add: the above calculation is only intended to be a rough guide, a quick snapshot figure to compare different wires and to give a ballpark accuracy figure for a given wire.
It varies with base resistance, hence the difficulty of choosing a single "example coil".
But I would say the majority of people build in a fairly similar way, and 8 wraps x 3mm is probably a good average. Or maybe 2.5mm, whatever the consensus is.
In any case, for the Wire X vs Wire Y comparison it doesn't matter if a given person builds very differently to that, as long as they would build the same coils with Wire X as they would with Wire Y. Then at least the ratio is the same.
And probably much more interesting than comparing wire X to wire Y on accuracy (because most of them are going to be accurate enough), it will enable us to say: "Ah, you're vaping Titanium - assuming you build to around 0.4Ω you're going to be accurate to roughly the nearest X°C on a mΩ mod and roughly 10X°C on a 10-mΩ mod" which helps people understand how accurate their TC will be on a given mod, which might also then tell them something about the effect of static resistance on that wire on that mod*.
We can also then easily caveat such statements with "if you build to double that resistance it'll be twice as accurate as that." And so on.
* Though re static resistance, this is something I still need to investigate. Dicodes in their App Guide, did a simple multiplying - they said that as Ni200 at 0.1Ω is accurate to nearest 1.6°C - ie it rises in temp by 1.6°C per milli-ohm - then with 10mΩ of static resistance, the inaccuracy is 16°C. But I'm not sure if that's right.
Because although yes it does change the base resistance by 10mΩ, it will also usually change the final resistance by 10mΩ - because I think we can usually assume that the static resistance in the atomizer really is static - it doesn't get heated up nearly as much as the coil, if at all, and therefore it is simply added, unchanged, to the final resistance value. (And even if it was heated, it's of a completely different material - brass, SS, maybe copper - and so the TCR would be quite different.)
On that basis, when I add static resistance both to the base resistance and to the final resistance, I find that TCR is completely irrelevant, only base resistance matters. And therefore static resistance has precisely the same effect on Ni200 as it does on SS as it does on Titanium and all the rest.
But I need to think and test that a bit more, given Dicodes says differently. Not that I trust Dicodes implicitly any more; far from it![]()
Hmm.@vapealone ! I was just thinking it would be awesome if we could compare all the wires we've discussed from a point of view of accuracy.
What do you think about extending your spreadsheet to show, for each wire, the Accuracy Factor, AKA "Accurate to nearest X°C on a mΩ-accurate mod" ?
It would be the following calculations:
for every wire, ideally with a resulting graph comparing them all - a vertical bar graph I guess?
Two points of doubt:
- What base resistance to choose?
- Above I used an example coil at a typical size/gauge - which just happened to be the coil size I most often build myself
- That works OK?
- Or do you have a cleverer way, based on the Resistivity number, eg 0.20 for NiFe70?
- What TCR to choose for non-linear wires?
- I suppose the only way is to do the comparison based on a single "Vaping Range TCR" for each wire
- ie around 0.006 for Ni200, 0.0035 for Titanium, or whatever your averaged figure comes out to up to, say, 250°C?
What do you think?
@TheBloke, FYI it is not on the first tab but on the 5th cryptically named as 'Sensitivity Indicator (Beta) (20°C-T)'. Besides, some scrolling my be needed too....![]()
(...)
Of course I should have guessed that you'd turn my crude specific request into something general and beautiful
I am amazed though - I had no idea Ni200 would be worst. I mean I knew it was the worst material in practice, but had never imagined it would also be worst in terms of sensitivity and therefore theoretical accuracy(...)
But why?Cheeky bugger![]()
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I was surprised too. And may need to double-check the formulas
But I have to agree that Ni is a sort of dead end in terms of vaping. I was going to write an extremely frustrated letter to Evolv back when I have bought my DNA40 accusing them for simply implementing RDTs to vaping the easiest possible way (and sell as revolutionary) instead of doing some thorough research and using their purchase power to get some more suitable alloys made and available for us.
I have never wrote this letter but bought industrial quantity of A120 insteadUnfortunately, Resistancewire.com had no A52 on hand back then
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Not to mention that sometimes I think that Ti is too goodbecause its relative big ohm incremental combined with low thermal mass and reasonable specific heat and low thermal conductivity it simply needs too much adjustments/interactions compared to other materials.
But why?
What did I do?
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On that basis, when I add static resistance both to the base resistance and to the final resistance, I find that TCR is completely irrelevant, only base resistance matters. And therefore static resistance has precisely the same effect on Ni200 as it does on SS as it does on Titanium and all the rest.
Yeah I posted a conspiracy theory a few days back - Evolv chose Ni200 because with its curve, they figured it was harder for other mod makers to implement/copy. They didn't choose a linear wire like Titanium or a NiFe because they figured that was too 'easy'.
No idea if it is true, hence conspiracy theoryIt could equally be that Ni200, or at least nickel, was already known to vapers, in the context of those dumb "no resistance" connections people used to use on some atomizers. And hence some vape vendors already carried nickel.
Can you elaborate? What do you mean by adjustments and interactions?
I thought you were referring to how I keep re-posting things you have on your sheet because I forgot to click on other tabs or scroll downOr maybe that's me projecting my own guilty conscience
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What matters is the ratio of static resistance to coil resistance. For equivalent coils and the same static resistance, that ratio will be much larger for nickel, because the coil resistance is much smaller. I calculated the error E (i.e. the difference of actual temperature and displayed temperature) due to static resistance and I got
E = (T - 20ºC)·Rs/Rc
where
T = displayed temp
Rs = static resistance
Rc = coil resistance at 20ºC
That is: if you add static resistance of x% of the coil resistance, the actual temperature change will be x% higher than the displayed temperature change.
My idea was that it was the only wire available back then for end users. I think it was Temco who sold it. I did my first search around February and no suitable wire was available in sub-industrial quantity bit Ni200![]()
I am just guessing here, trying to troubleshoot my Ti issues (why it is a good match for my vaping on a dripper but not so good w/ tanks) but the bottom line is that I think our mods are doing a measurement/fire sequence. Between two measurement Ti can make bigger changes than Ni but could't be cooled down by the liquid as much as Ni.
In other word, you have a cruise control algorithm made for a specific model and you use it for another one equipped with a more powerful engine but far less efficient engine brake.
II am just guessing here, trying to troubleshoot my Ti issues (why it is a good match for my vaping on a dripper but not so good w/ tanks) but the bottom line is that I think our mods are doing a measurement/fire sequence. Between two measurement Ti can make bigger changes than Ni but could't be cooled down by the liquid as much as Ni.
In other word, you have a cruise control algorithm made for a specific model and you use it for another one equipped with a more powerful engine but far less efficient engine brake.
Yeah very true - I touched on this yesterday, saying that we've been looking at mod accuracy in terms of being mΩ granular, but that is only half the story in terms of mods. Next up comes its power management algorithm.
I'm pretty sure one major reason Evolv settled on Ni200 was simple a matter of widespread availability. For one thing, just about every pre-built coil manufacturer had huge supplies of it, since most non-TC coils are still welded NR-R-NR, with Ni200 making up the NR (non-resistance) legs.
Ooooh well, now we want to know everything about your wire, build and settings.Thank God!
Received stainless steel from Fasttech today and I can finally build coils the way I used to do with kanthal again!
Really guys, I HATE using Ni and Ti!!!
I was kidding myself the (flimsy looking) end result was better because it gave me the opportunity to use TC but really, what a drag!
SS does non spaced coils without being picky, I can let it glow to check if it's heating evenly and it just feels right. No more Ni and Ti for me. Ever!
Probably a bigger reason they chose it is because of its TCR. The mod doesn't have to be as accurate with ohm its reading (or as precise) as it would for, say, SS or even Ti. It's kind of like a digital scale. 1.1g on one scale isn't as precise as 1.13g on another. And that scale is nothing compared to a scale that can read to 5 decimal places (where draft shields and very expensive calibration weights are required).
Another reason is that nickel is one of the most accurate elements for measuring temperatures below 600F (hence the cut-off). Other elements can do it, but they aren't as accurate for our temperature range (or would require much more accurate ohm measurements). Platinum is used in commercial RTD's, but it's better for higher temperatures than we use. Nickel's TCR becomes non-linear above 600F as well. Not to mention there is an issue with possible graphite accumulation at that temperature too. All of these things combined make a 600F cut-off obvious.
Theoretically we can do TC with Kanthal. All we need is an ohm reader that is precise (and accurate) enough to read to 5 (maybe more) decimal places and do it consistently. Such a reader would be very expensive to implement in a commercial off-the-shelf mod. And even if you could, small static resistance changes could throw the values way off. The designers and engineers would have a lot to compensate for and that's hard. With Nickel, the TCR is high enough that you can be off a little and not throw the temperature that far off.