I was hoping this might help somebody, so I took some photos today of the re-wick I did in my Lemo Drop today.
The coil I am using in these photos is 12 wraps of 26ga Kanthal with an ID of 2.5mm, for a 1.5Ω resistance, or so says the iStick 50 Watt it's sitting on. The cotton is from an unrolled CVS Organic Cotton ball. I've said before, I could care less if the cotton is "Organic", but this cotton seems to have a nicer consistency to work with then regular cotton balls.
The width of cotton I use for this coil, torn from an unrolled cotton ball. We'll call it about 1/4 of the total width:
I then gently roll the cotton in the palms of my hand without twisting it. Think rolling a snake with Play-Doh.... I simply like to have some shape to the cotton as I'm pulling it through the coil.
Once that's done, I twist one end of it up between thumb and forefinger to give it a nice point. The point will ultimately be cut off. Poke the point through the coil, and while keeping tension on the back side, pull the wick through the coil. Keeping tension on the back side of the cotton will help it not bunch up. Snug is good, but it shouldn't be so tight it grossly distorts the coil. I find it easiest to do this part with the base installed on your mod, giving you something else to hold on to with your hands while having to hold both sides of the wick. After the wick is fully through the coil, I sometimes like to "squeegee" the wick back and forth a couple times to make sure it isn't to tight.
Pull the tails upward and installed the lower chimney section with tails poking up. I trim them to maybe 3/16" above the lower chimney
I fluff the tails by blowing on the ends a bit with a couple quick puffs.
Continued.......