beautiful (mastiful!) work.... thanks for the gander at....
Nice work looks nice and clean
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Good work Chadster!
It looks like sheet aluminum bent to shape? Or did you cut a pipe lengthwise? I like the full length because (for my needs) it'll add a little structural rigidity!
It's an aluminum sheet cut and molded into shape. Also the sheet extends to the bottom of the spring so whenever you place a battery it will touch the sheet and soldering needed. I will finalize my design and make it clean. The Kick ground spring is facing the back so if it spins while inside my pocket the Kick will still be grounded.
Nicely done Cracker! Question for you (probably don't know until you use it for a while but...) does the Kick spin or does it stay firmly in the rotation you put it at? I ask because I could see how in pocket/purse the jiggling could cause the Kick to spin enough that the ground spring is no longer making contact with the metal plate. But if it's a tight enough fit then that's likely not going to happen.
Also, you didn't mention it but I assume you epoxied/glued the plate to the chassis? My concern would be that if its only held in place by the solder, that the act of changing batteries over time may put undue stress on the solder joint and/or the ground wire. If you're concerned about using an adhesive (like Gorilla/super glue) that would make removal of the plate at some point down the road really hard, I'd think that even a mild adhesive would suffice to give it just enough "grip" to stay put. just a thought!
Nice clean work and doesn't look beyond the abilities of most people to do!